1. Ethernet I/O Set-Up This presentation will step through a typical configuration of the DVT CON-IOE. Intellect 1.0 is used for the software portion.

2. Identifying the Hardware The CON-IOE is made up of several modules –The Ethernet Bus Coupler –Ethernet Output Modules –Ethernet Input Modules –Power IN Module –Camera Breakout Board (CON-IOE-BRK) –a–a

3. Connecting Wires to the Terminals When wiring, proceed as follows: Push a screwdriver into the slot of the appropriate terminal point so that you can plug the wire into the spring opening. It sometimes helps if you pry the screwdriver. DVT recommends using the screwdriver supplied with the unit. Insert the wire. Pull the screwdriver out of the opening. The wire is clamped. After installation, the wires and the terminal points should be labeled.

4. Supplying Power to the Device The CON-IOE requires 24VDC to be supplied to the Bus Coupler and the Power IN Module In this example a single Power Supply will be used for the entire device. If voltage isolation is required or a single supply is not adequate, several sources can be used.

5. Powering to the Ethernet Bus Coupler Connect +24VDC to pins 1.1, 1.2, and 2.2 on the Ethernet Bus Coupler. (Red Lines) Connect Neutral to pins 1.3 and 2.3 on the Ethernet Bus Coupler. (Green Lines)

6. Powering the Breakout Board Connect +24VDC to pins 1.2, and/or 2.2 (RED Terminals) on the Power IN Module. (Red Lines) Connect Neutral to pins 1.3 and/or 2.3 (Blue Terminals) on the Power IN Module. (Green Lines)

7. Powering the CON-IOE NOTE: If 24VDC is not provided to the Power IN Module; The FAIL Light on the Ethernet Bus Coupler will come on. This indicates that the device is not configured properly.

8. Connecting Inputs and Outputs The Ethernet Output Modules –8 Signal Connections –4 Neutral Connections –4 Ground Connections The Ethernet Input Modules –8 Signal Connections –4 Neutral Connections –4 +24vdc Connections

9. Connecting Inputs and Outputs The Breakout Board I/O –8 Signal Connections –4 +24vdc Connections –4 Neutral Connections The Signals can be either an Input or an Output. This is determined in the software setup.

10. Connecting Inputs and Outputs Ethernet I/O: It is recommended that the Ethernet I/O NOT be used for time sensitive signals. Such as: –Trigger Input –Strobe Output The following example demonstrates connecting an Indicator Lamp to the Ethernet Output 4.

11. Connecting Inputs and Outputs Ethernet I/O: The following example demonstrates connecting a Switch to the Ethernet Input 2.

12. Connecting Inputs and Outputs Breakout Board I/O: The first example demonstrates connecting a PhotoEye to the Digital Input 1. –Signal –+24VDC –Neutral The following example demonstrates connecting a DVT Brick Light to Digital Output 8. –Signal –+24VDC –Neutral

13. Communicating to the CON-IOE The CON-IOE is an Ethernet Device. Meaning that all of the communications done with the camera/cameras are done via the Ethernet connection. There are several communication configurations available. The most typical are using a Local Area Network (LAN) or a Corporate Wide Network (WAN).

14. LAN Configuration In this configuration the devices are on their own network. This gives the user the most control and flexibility of the IP addresses and settings.

15. WAN Configuration In this configuration the devices are on the Corporate network. The user usually needs to be assigned specific IP addresses from the IT dept. Conflicts could arise from other equipment on the network. This setup allows users to access the devices from anywhere on the network.

16. Hardware Setup Complete The CON-IOE now has power supplied to the Ethernet and Camera portion. Several peripheral devices are connected to the I/O. For additional information and specifications refer to the document supplied with the CON-IOE ( CON-IOE_Hardware Installation.pdf). Now the device needs to be configured using Intellect 1.0 or the ECD Wizard (Framework 2.6 and later).

17. Configuring the I/O The Inputs and Outputs of the CON-IOE are configured using the Communications Manager within Intellect 1.0. The following slides will step through all of the necessary settings. Be sure that the camera is connected to the device in one of the configurations mentioned earlier. (LAN/WAN) Verify that the CON-IOE device is powered up and the FAIL light is not illuminated.

18. Configuring the I/O Open the Intellect Application. Connect to the desired Camera. Once a connection has been made you can now go to the System Communications Manger. –It is located under the Upper task bar »select System »then System Communications

19. Using the System Communication Manager Below is a screenshot of the Communication Manager and the Properties Window Select Digital I/O and then DVT Ethernet I/OYou can see the current I/O configuration and the Address information

20. Setting the IP Address In the Properties Window; Click in the IP Address field and a Box will appear in the Right Side of the field. When Clicking on the box, the BootP window will appear. Enter the information into the three fields. Click the Start Button. (See next slide for additional info) The MAC address is printed on a label affixed to the front of the CON-IOE

21. Setting the IP Address When the Start Button is pressed, Intellect is waiting for a BootP Request from the CON-IOE with the matching MAC address. When a request is received Intellect sets the IP address and Subnet Mask of the CON-IOE. To make the CON-IOE send a BootP request it must be power cycled. The key is to cycle power to the CON-IOE but NOT the camera. If power is cut from camera then the Intellect User Interface (UI) will lose communication.

22. Power Cycling the CON-IOE The Best way to cycle the power of the CON-IOE without affecting the Camera would be to place a switch on the supply side of the CON-IOE. Another way is to just remove the Swing arm connector with all of the Power connections.

23. Once the CON-IOE is powered cycled you should see a message similar to the one below. Now in the Properties window you should see the MAC and IP Address. NOTE: The Status is Stopped. The next step is to set it to Run. Setting the IP Address Next Click OK.

24. Starting the Information Transfer RIGHT click on the DVT Ethernet I/O folder Select “Start Transfer” You should see the Status change from Stopped to Starting… and finally to Running.

25. Final Items Now you can change the Functions assigned to the individual I/O using the Communications Manager Just as with the Physical I/O, the state of the Ethernet I/O will not change unless Inspections are running. See if the logo in the upper right corner is moving. If you would like to add additional I/O to the CON-IOE, it will be supported in a future release of Intellect. If you would like to add additional Camera Breakout Boards (CON-IOE-BRK) to the Device please refer to the Document: CON-IOE-BRK_spec_r1.pdf Additional information can be found at www.DVTSENSORS.com