3. SAFETY Laborers Suffering & Pain Amputation Loss of Life Wages Lost Supervisor Loss of prestige Loss of employee Loss of moral More supervision Management Compensation Medical Expense Cost of accidents to different entities :- Society Loss of lives Lost man days Maintenance of disable persons

4. Unsafe conditions Unsafe acts Unsafe conditions Unsafe acts Substandard purchasing. Inadequate design. Operation in improper speed. Making safety devices in- operational or removing it. Using defective tools and equipments. Inadequate ventilation. Radiation exposure. Over-crowded working place. Operating equipments without experience. Working without guards. Manual loading. Misuse of machines. Alcoholic people.

5. CONTROL & INSTRUMENTATION Thermal Power Plant :- Power Plants Super Thermal Power Plant(>500MW) Thermal Power Station(210MW) Combined Generator (Gas+Turbine) Co-generator (2 tons) BoilerTurbineGenerator HeatStem Mechanical Power Electrical Power

6. CONTROL EQUIPMENT Boilers, Turbine and Generators are controlled by control equipments. A CE gives signal, gets feedback and again provides control signal. A power control system contains MP, EPROMS, Drives, Switching systems. Input~Output Graph 4 mA 20 mA PID Memory Module E / P SP 0-100Kg/cm2 steam 4-20mA Process

7. PRODUCTION OF CONTROL EQUIPMENT Marketing Dept. Commercial Dept. Engineering Dept. Shipping Dept.

8. CE ENGINEERING Engg. Dept. Purchasing Material Planning Control (MPC) Product Planning Control (PPC) Production Device List Documents to place blocks Wiring Chart Blocks are assembled and inter connected Testing Continuity Test HV & IR Test Hardware Test Software Test And Simulation

9. CE Production CE Fabrication Brackets and Covers SA - PCBs PCBs, Cards and Power Modules Planning Dept. for co-ordination Main Assembly CE PRODUCTION

10. CE FABRICATION Cutting of sheets. Piercing and punching of sheets. Bending and welding. Lowering. Welding of lifting bars. Heat sinks. Copper flexible.

11. SA - PCB RCD machine Semi Automatic Locator Soldering Surface Mounting Technology Environmental test In circuit testing Functional testing

12. MAIN ASSEMBLY 1st angle projection. PDM Software. Manufacturing Information Document (Basic Structure). PDM Software : Product Data Management software is a dynamic software. PDM Server memory = 136 GB (36.4 GB * x no. of disks). 26 licenses for Auto Cad design. (#) Drawing

13. Production and Planning Control. Code : - X – X X X – X X – X X X X X X – X X X – X X – X X X X X size - Product code - M.A.code - Running no. size - Product code - M.A.code - Running no. (#) MID – 1 Design of CECheckingUpgrading Stored in Server error

14. (#) MID – 2 (#) MID – 3 (#) MID – 4 Mounting of PCBs, Drives and Power components. Internal labeling. Specification and Connection details. Racks are mounted in the panels / cabins. R1 R2 R3 R4 P3 P2 P1 Cabin

15. (#) MID – 5B (#) MID – 5A Cubical wiring. Rack Wiring Cubical Wiring PCB Rack wiring. P1 P2 P3 R1 R2 R3 R4 R5 R6

16. Interconnection of racks and panels of different cabins. External labeling. (#) MID – 6 (#) MID – 7 C-1 C-2 P3 P2 P1 R1 R2 R3

17. Connection of loose equipments. Testing. Site instructions. Dispatch to packing department. Installation at practical field. (#) MID – 8 (#) MID – 9 Testing ContinuityHV & IRHardwareSimulation

18. CE ASSEMBLY PCPC PCPC PCPC Turbine Control Main Control CE L1 L2 L3

19. SHIPPING PACKING : GI sheet (Item description, value, MO, Dispatch formality, Equipment specification ). Silver-oak or Wooden packing. TRANSPORTATION : Booking vehicle. Placement of vehicle. Loading. Bill generation. Unloading. Safe delivery to costumer. LR acknowledgement.