1. Yokogawa Fieldbus Solutions
March 01, 2003
This “Tier III” presentation is about 30 minutes assuming you will be using some of the supplementary slides in the appendix section. Its purpose is to highlight the unique advantages of Yokogawa deliverables – a set of differentiators relevant to the larger product category covered herein. It is primarily intended to answer the questions: “How can Yokogawa help me? What can Yokogawa deliver?”
Typical target audience is Plant Managers who don’t care about boring technical details but do care about selecting the right partner for their automation projects.
It is not intended as one-size-fits-all standard presentation, but rather the basic material from which you can create your own customized presentation sets for your particular audiences / occasions.

2. Do you know who’s selecting us?
A quick look at the customers who recognize Yokogawa vigilance
Do you know who’s selecting us?
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3. Recently awarded projects
CSPC (Shell/CNOOC) Nanhai
Petrochemical Complex; China
Sakhalin Energy Co. (Shell/JV)
No.2 LNG Onshore & Offshore; Russia
Shell Chemical NORCO
Ethylene Plant Modernization, USA
Shell UK Brent Alpha
Offshore Platform Modernization, North Sea
NAM-GLT
Gas Development project in South Field, Netherlands
Iran National Petrochemical Co.
Petrochemical Complex in Bandar Imam Economic Zone
Petrochemical Complex in Par Economic Zones
This slide is intended as an introduction – listing customers / projects recently selected Yokogawa.
more >>
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4. Unique Yokogawa values to your fieldbus projects
Why do they select us?
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5. What’s unique about Yokogawa
Digital network technologies.
True Fieldbus benefits guaranteed.
Enterprise Technology Solutions
Total solutions guaranteed.
Professional attention and commitment
Smooth implementation guaranteed.
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7. Digital Network Technologies
What’s unique about Yokogawa
Yokogawa fieldbus solutions deliver:
CAPEX
Fewer devices (multi-variable sensing)
Reduced wiring cost
Interoperability: integrate “Best-in-Class” devices
Reduced control room space
Distribution of control in field devices
OPEX
Greater accuracy (traceability / fully digital)
Faster & more accurate control
Easy integration with Plant Asset Management software
Savings in maintenance & calibration cost
This is where you wan to highlight the benefits Yokogawa fieldbus solutions can bring to your customers. Stress that Yokogawa commitment to fully digital network enables our customers to take full advantage of the fieldbus technology. Use the supplementary slides to highlight Yokogawa can realize fully digital network from plant floor to boardroom.
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CAPEX : Capital Expenditure
OPEX : Operation Expenditure
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8. Enterprise Technology Solutions
What’s unique about Yokogawa
Control
System
Field
Instrument
Analytical
Industrial
Recorder
Asset
Management
Integrated
Yokogawa
Fieldbus
Solutions
Start-Up
Maintenance
Service
Training
Service
System
Integration
Service
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9. Professional attention and commitment
What’s unique about Yokogawa
Fieldbus technology leadership
Yokogawa leads FF technology development
Full conformance with FF technology
more >>
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Professional system integration
FF Design & Engineering Tools
FF Engineering Service
FF Training
FF Engineering Network
more >>
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Use this slide to highlight our capability to help our customers harness the Fieldbus technologies.
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10. Why do they trust us? Yokogawa commitment to continued evolution
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11. Our track record and ongoing R&D
Fieldbus product line up
System, Asset Management Solution
Field Instruments, Analytical Instruments
Industrial Recorder
more >>
Fieldbus project experiences
Worldwide Fieldbus project experiences.
Large-scale Fieldbus project experiences.
more >>
Fieldbus roadmap
Continued investment to bring further benefits to our customers.
more >>
Use this slide to highlight both our proven track record and our ongoing commitment.
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12. Let us be vigilant about your business
What does it all mean?
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13. Yokogawa Field Solutions ensure:
Return on investment
maximum minimum TCO
Successful implementation
ultimate accuracy and stability under the
toughest of all conditions
Power to leverage field intelligence
new capabilities & insights to your plant assets
Security of your assets
life-time support and continuous evolution
We believe you want to end your presentation with business-oriented messages. Feel free to customize this slide set and make it appropriate for your particular style and purposes.
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14. Thank you
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15. Appendix
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17. Yokogawa Fieldbus Users by Industry
Recently awarded projects
Total 122 System Projects (As of Jan.20th, 2003) %
Cement %
Other (Trial,Institute) %
Paper & Pulp %
Chemical %
Iron&Steel,Mining %
Petro Chemical %
Water Treatment %
Oil Refinery %
Food & Pharm %
Gas, Oil & Gas %
Power
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18. Digital Network Technologies
Recently awarded projects
Reduction of CAPEX
Reduce I/O Module
4 Segment supported
Multi-Scheduling
Multi-Vendor Device
Interoperability by Yokogawa HIST
Fewer Device
Yokogawa Multi variable Sensors
Asset Management
Plant Resource Manager (PRM)
Maintenance Chain with CMMS
Predictive Maintenance
Advanced Diagnostics
Remote & Automatic
Maintenance
Tool Base Maintenance by PRM
Efficient Device Maintenance
Valve Management Software (ValveNavi)
Calibration Tools
Reduction of OPEX
Maintenance
Operation
Fieldbus
Reducing Wiring
Less Foot Print
Multi-Drop Connection
Full Digital Comm.
High accuracy
High reliability
Function Blocks In Device
Control in Device
This figure shows more benefits from digital communication.
It allows to increased information for measurement and control. This is valuable to improve the quality of control.
An operator can expand his eyes to the field. He gets more information from field devices, which is useful for maintenance.
Since Field devices become more intelligent, they can do the certain part of control functions.
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19. Cost Comparison Fieldbus Vs. Conventional - 6% - 5%
What’s unique about Yokogawa > Digital Network Technologies
Fieldbus Vs. Conventional
- 6%
- 5%
DCS Engg.+PJT Mgmt.
Labor Cost
Construction Material
Field Instrument
Marshalling Cabinet
DCS
Non Exi Application
Exi Application
Case 3
Conventional
Case 4
Fieldbus
Case 1
Case 2
95%
100%
94%
100.0%
Total
14.9%
11.3%
16.1%
12.0%
DCS Engg.+PJT Management
7.1%
6.6%
6.3%
7.3%
19.6%
17.9%
18.6%
19.9%
28.2%
21.7%
31.7%
24.0%
2.7%
6.5%
3.3%
2.0%
27.5%
36.1%
24.1%
Control System
34.9%
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20. System Description for Cost Comparison
What’s unique about Yokogawa > Digital Network Technologies
① System Configuration
・Operator Console (MMI) : 3
・Engineering Console : 1
　　　 ・Control Station : 2　　
Input
Output
・Control Actuator：150
② No of Input / Output
・Pressure : 　
・Diff. Pressure : 160
・Temperature : 230
Case2 : Non Exi Fieldbus System
Case4 : Exi Fieldbus System
・Control Loops
：4 Loops (8 Devices)/Segment
・Monitoring Loops
：8 Loops (8 Devices)/Segment
③　Segment Configuration
　 ・Control Loops
：16 Loops (16 Devices)/Segment
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21. Professional Attention and Commitment
What’s unique about Yokogawa > Fieldbus leads FF technology development
Yokogawa is leading Foundation Fieldbus technologies development.
General Assembly
Board of Directors
President
World Area Operations
Asia Pacific
Europe
Latin America
North America
Technical Steering Committee
Specifications Development
Fieldbus Communication
Device Descriptions
Function Blocks
Testers/Test Technology
Interoperability
Foundation Staff
Newsletter
Field Trials
Trade Shows
Training
Application
Engineering
Device Test & Engineering
Contracts
Executive Committee
Quality Director
Akira Nagashima
Yoshi Morioka
K. Sonoda
K. Sekiguchi
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22. Yokogawa Leads Foundation Fieldbus Technology
What’s unique about Yokogawa > Professional attention & commitment > Yokogawa leads FF technology development
MPU
Controller
Chip
MAU Chip
Developed Fieldbus
Media Attachment Unit
Communication Controller
Application Layer
Communication
Stack
Physical Layer
Led Specification Development
Led Tester Project
Project Leader for Conformance
Interoperability Tester
Initiated Common File Format (Cff)
Initiator of CFF concept for Interoperability
Contributed Interoperability Improvement Project
ITK4.0 and later version
HIST(Host Interoperability Support Test)
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23. Yokogawa Interoperability (ITK/HIST)
Professional attention & commitment > Full conference with FF technology
Interoperability Test for Devices : ITK4.0
- ITK4.0 introduced by FF in April, 2000
- Yokogawa devices were first to pass ITK4.0 in the world.
Host Interoperability Support Test : HIST
- FF defined test procedures of Host-Device interoperability.
- Yokogawa DCS was first to pass HIST in the world.
HIST
ITK
Interoperability
Registration
Start by FF
Interface Problems
between vendors
New Interoperability
Registration
First in the world
Jan.
Jan.
Jan.
Jan.
May
3rd weeks,
April
14 Sept.
March
CENTUM
EJA
YVP
EJA
pH/SC
YVP
Passed HIST
as the first
vendor
This figure shows more benefits from digital communication.
It allows to increased information for measurement and control. This is valuable to improve the quality of control.
An operator can expand his eyes to the field. He gets more information from field devices, which is useful for maintenance.
Since Field devices become more intelligent, they can do the certain part of control functions.
YEWFLO*E
YEWFLO*E
ADMAG　AE
HIST announcement
by FF
First registration in the world
YTA
DAQSTATION
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24. Yokogawa Fieldbus Laboratory
Professional attention & commitment > Full conference with FF technology
Fieldbus System for HIST and other Tests
Segment #1
HIST
Intrinsically Safety System Test
Load Stress Test
DUT
FCS
CS3000
I.S.+Load Stress
PRM
CS3000 HIST
V-Net
Segment #2
Segment #3
DUT: Device Under Test
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25. Professional attention and commitment
Professional system integration > FF Design & Engineering Tools
Design procedures and guidelines
Design and engineering tools
Feed back
Extensive Fieldbus Design & Engineering Support Tools
Design practice with customers
FF system evaluation test
Global Engineering Solution Center
(for international projects)
Centralized technical support
Centralized engineering know-how
Global-base Fieldbus Engineering Network
Use this slide to highlight our capability to help our customers harness the Fieldbus technologies.
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26. Professional attention and commitment
Professional system integration > FF Design & Engineering Tools
Fieldbus Training
Flexible FF training program
Extensive FF training documents
Training center
(under preparation)
Fieldbus Engineering Service
Full system integration
Start-Up and Service maintenance
Front-End Engineering / Design (FEED)
Main Automation Contractor (MAC)
Technical consultancy
Use this slide to highlight our capability to help our customers harness the Fieldbus technologies.
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27. Design and engineering tools
Professional system integration > FF Design & Engineering Tools
General Specification of FF
FF Tutorial
FF Technology Introduction
FF Segment Design Guideline
FF PJT Execution Guideline
System Engineering Procedure
Segment Check Tool
SWIFT Plus Engineering Tool
Device&Equip. Selection Guide
FAT Guideline
SAT Guideline
Start-up & Service Manual
Training Manual
Quotation Guideline
Feed
Phase
Engineering
Site
Activity
Project Execution Phase
General Information
Design Guideline
Procedure & Manual
Design Tool
Engineering Tool
Manual X
Support Tools
Category
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28. SwiftPlus Engineering Tool for Intools Interface
Professional system integration > FF Design & Engineering Tools
Efficient Engineering from Upstream to Downstream
Yokogawa SwiftPlus
For Engineering Data Exchange
Engineering Tools Database
-UDFs(User-Defined Fields)
- Export Link Definition
Yokogawa CS 3000 System Builder
Engineering Documents
by EPC
P&ID
Process Flow Diagram
IPF Control Narrative
Process Control Narrative
Plant Plot Plan
Filed Bus Design
Others
Import/Export Database with Revision Control
Cross Link Table
DDC/SEQ Control Drawing for Typical Loops
Typical Loop Definition
Instrument Index File　via MS-Excel/Access
Extraction of Typical Loop from P&ID
Company Plant
Source Information
Yokogawa System
Detailed design for Complex DDC & SEQ
Complex DDC & SEQ
<Master>
Project Application Database
Coverage: Approx %
Coverage: Approx %
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29. Professional Implementation
Professional system integration > FF Design & Engineering Tools
Key Points
1. Understanding of Difference of FF System
from Conventional I/O System
・Technology
・System Design & Engineering
・FAT / SAT Methodology
・Loop Configuration & Field Wiring
・Device Functions
2. Establishment of FF Project Handling &
Engineering Procedure
・Project Handling & Scheduling ( Milestone )
・Design Information Exchange Method
・Deliverables (Design Documents)
3. Common Understanding of FF System among users/EPC/Licensers and Vendor
4. Assignment of Experienced Engineers in PJT
team (PJT Engineering, DCS System, St-Up)
5. Confirmation of Device Interoperability
& Availability of Aux. Equipment
・In-Project Training
・Training Materials
・PJT Handling Procedures
& Guidelines
・System Engineering Guideline
・Design&Engineering Tools
and Documents
・Customer Training
・Global Engineering Resource
・Common Support Team
・Device & Aux. Equipment
Selection Guideline
・HIST Promotion
Yokogawa Solution
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30. Professional attention and commitment
Professional system integration > FF Design & Engineering Tools
Total project schedule can be shorten with less risk
Engineering Phase
Site Activity Phase
Feed Phase
Feed
Spec. Freeze
KOM
FAT
Basic Design
Generation & Debug
Detailed Design
SAT & Commissioning
Shipping
Risk at Site
FF Basis
Design and Engineering Tools & Procedure
Fieldbus Tutorial
FF Technology Introduction
FF Project Execution Guide
FF Segment Design Guideline
Functional Design Specification
Segment Check Tool
Device&Aux.Equip. Selection Guide
System Engineering Guide
Swift Plus Engineering Tool
FAT Procedure
SAT Procedure
Minimize Human Errors
Prevent Re-works
Shorten PJT Schedule
Benefits to Customer
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32. Global Engineering Solution Center (GESC)
Professional system integration > FF Engineering Network
YPI / YBI / YSW
(Global Engineering Resource Center)
Customers
Yokogawa
- International Sales
- PMK, R&D
- QA
- Project Management
- Project Engineering
- DCS Engineering
- Procurement
- Site Engineering
YHQ (IA Solution Division)
GESC
Objectives
Qualified and competitive Engineering
Standardization of System Engineering (Methodology , Library)
Reliable provider of optimized engineering resources
To Serve Customers for International Projects
YHQ
YEF
YEA
YCA
YPI: Yokogawa Philippines
YBI: Yokogawa India
YSW: Yokogawa Engineering in China
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33. Fieldbus Product Lineup
Professional system integration > FF Engineering Network
System
Industrial
Recorder
Analytical
Instruments
Field
Asset
Management
Solution
Valve
Controller+
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34. CENTUM CS3000 System Architecture
Professional system integration > FF Engineering Network
ALF111 (slave)
Ethernet
V net
Fieldbus Equipment
ALF111 (master)
PRM
Conventional Equipment
Power Supply
Link Master (LAS)
Redundancy
4 ports supported
Virtual Fieldbus Block
Control Execution with Fieldbus Block
Monitoring and Alarm Generation
User Interface
(View for Plant/ Network /Class)
Equipment Management
(Parameter set/monitor/compare, Alarm monitor, Audit Trail)
Maintenance Management
(Inspection Memo/Schedule, Parts List, Document Link)
HIS
HIS-ENG
KFCS
Process Operation & Monitoring
Process and Device Alarm Display
Fieldbus Module (ALF111) Status Display
Configuration and Engineering)
H1 Fieldbus FB
LAS
4-20 mA / HART
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35. Foundation Fieldbus devices
Professional system integration > FF Engineering Network
EJA
Pressure
EJA 500
Flow
EJA
YEWFLO
ADMAG
ROTAMASS
HHT
Local Indicator
Others
YVP
Valve
PH200
SC200
ISC200
Analytical
EJA
Level
：by end of 2003
：by end of 2005
YTA
Temperature
Temperature Multiplexer
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36. Plant asset management solutions
Professional system integration > FF Engineering Network
FF-H1
HART
Other
Conventional I/O (from FCS)
Message
Alarm
Diagnosis
CMMS
Field Network
Operation
プラグイン アプリケーション
Valve Set up
Device Diagnosis
MAXIMO
eHOZEN
CENTUM
STARDOM
・・ ・・
Device List
Plant
Resource Manager
PLUG-IN Application
Field Device
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37. PRM Function Overview (Target)
Professional system integration > FF Engineering Network
PRM provides Predictive and Remote Maintenance
FIO
Field Devices
Web Client
Field Communication
Server
Function
Multiplexer
Asset Management
MAXIMO
PIA
I/F
Device
Viewer
PLUG-IN
Application
ValveNavi
(YVP/FVP)
Diagnosis
Engine
ValveLink
(Fisher DVC)
ValveManager
(Metso)
Calibrator
(FLUKE) .
Operation
Production
Management
Field Information
Database FF
Profibus
Device-Net
HART
PIA Kit
for PLUG-IN Application
-PIA Development Kit
for 3rd party Application
Advanced Diagnosis
-Long Term Trend
-Loop Diagnosis
Diagnosis Function
in Device
-Diagnosis Message
-Event
Kit
Including 3rd
Party Vendors
Tool
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38. PRM Basic Function Overview
Device Navigation
Plant View
Network View
Class View
Maintenance Information
Management
Device Master
Inspection
Memo
Schedule
Parts List
Documents
Link
Audit Trail
Parameter
Operation
Device Event
Message
Comparison
Diagnostic
(Method)
Calibration
Tuning & Diagnostic
Browser
Security
Self-Document
Online Help
OPC Interface
Utilities
PLUG IN Application
Interface
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39. Fieldbus Project Experience
Professional system integration > FF Engineering Network
No.1 Share in Shell FF Projects
CSPC Nanhai
Sakhalin Energy Co.
Shell Chemical Norco
Shell UK
Shell Nigeria (SPDC)
PDO Oman
NAM-GLT (future south field)
No.1 Share in Iran FF Market
17 FF projects awarded
Dominant FF Projects in
- Bandar Imam Economic Zone
- Pars Special Economic Zone
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40. Fieldbus Project Experience
Our track record & ongoing R & D
No.1 in Large size FF Project
CSPC Nanhai : 15,000 devices in total
Shell Chemical Norco : 9,300 devices
Russia Sakhalin LNG 2 : 3,000 devices
Iran Aromatic#4 : 1,900 devices
Iran Aromatic#3 : devices
Iran Fertilizer : devices
Egypt Gas Development : 600 devices
MAC Experiences
Sakhalin LNG 2 (completed)
FF Design&Engineering Guildline
FF Functional Design Spec.
CSPC Nanhai (on-going)
Shell Chemical Norco (on-going)
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42. Fieldbus Project Experience in Iran
Our track record & ongoing R & D
Bandar Imam Petrochemical Economic Zone
LDPE / Lurgi-G
PP / Tecnimont-I / Another System
EO/EG / Tecnimont-I / Another System
PET / Noyvallensina-I
HDPE / Uhde / YEF-ES
Ethylene / Linde / YEF-ES
Butadiene / Chagalesh / YEF-ES
Butane / PIDEC / YME
PP / Tecnimont / YEF-Italy
LLDPE / Technip/YEF-France
Urea Granulation / Snamprogetti-I
Aromatic / PIDEC / YEF-EO
Dailin Eng. /Another System
Ethylene&Ethane/Linde / YEF-Italy
HDPE / KruppUhde/YEF-Germany
PTA / MCEC / YHQ
Eng’g Polymer / Noyvallesina-I / YEF-Italy
Methanol / Snamp. / YEF-Italy
CO Package / Snamp./YEF-GB
Olefin 7 (Marun Pet. Co.)
Olefin 8 (Arvand Pet. Co.) /
Urea Granulation (PIDMCO)
PET-2 (STPC)
STPC / PTA-2
Fanavaran Pet.Co.
Bou Ali Sina Pet. Co/Aromatic#3
Olefin 6 (Amir Kabir Pet. Co.)
STPC / PTA-1 & PET-1 　
Eng’g Polymer (Khuzestan Pet. Co)
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43. Fieldbus Project Experience in Iran
Our track record & ongoing R & D
Pars Special Economic Energy Zone
Ammonia/ TEC/ YHQ Urea/Chiyoda/ YHQ
Styrene Monomer / Snamprogetti-I
Olefin 11
Olefin 12
GTL C2
N2O2&Air Compressor / Linde-G
Electric Power & Steam / Mapna-Iran
Sea Water Pumps / Sadra-Iran
Water Desalination and
Drinking Water / Sidem-F
ET & Off-Site / Not decided
Boiler / Az Rab Co.
Methanol / Lurgi-G
C2 Recovery /Linde/YEF-Germany
Ethylene / Technip /YEF-France
PTA-3
Ethylene / Technip-F
LLDPE / Tecnimont-I
PP / Tecnimont-I
EO/EG / Tecnimont-I
Olefin 9 (Pars Pet. Co.)
Olefin 10 (Jam Pet. Co.)
Utility (Mobin Pet. Co.)
Shell SMDS (GTL)
PIDMCO / Fertilizer
Aromatic / TEC/YHQ
Borzouyeh Pet. Co./Aromatic#4
HDPE /K- Uhde /YEF-Germany
Zagros Pet.Co. / Methanol #4
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44. Fieldbus Road Map System PRM Enhance FF Engineering Functions
Our track record & ongoing R & D > Continued investment to bring furthr benefits to our customers
Enhance FF Engineering Functions
(Simple and Easy)
Support On-line update Function
(Firmware Downloading Tool)
Integrate other type of Fieldbus
Enhance FF Test Functions
System
PRM
Integrate with PIA softwares
Integrate with CMMS
(Computer based Maintenance Management System)
Develop Diagnosis Functions
(Loop Level, Plant Level)
Develop Device Maintenance Functions
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45. Fieldbus Road Map Field Device System Integration
Our track record & ongoing R & D > Continued investment to bring furthr benefits to our customers
Field Device
Enhance Product Line-up
Implement Advanced Function Blocks
Develop Multi-Sensing Device
Develop High Speed/Lower Power Devices
Develop On-line Update with Flash Memory
Develop Advanced Diagnosis Functions
System Integration
Enhance Interoperability
(ITK and HIST)
Accumulate Design & Engineering Know- how
Disclose Design & Engineering Information
(Utilize FF-Web site )
Develop INTools-Interface for FF
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46. Professional attention and commitment
Our track record & ongoing R & D > Continued investment to bring furthr benefits to our customers
Asset
Management
Solution
“DMT”
Device Management Tool
“PRM”
Plant Resource
Manager
PRM Enhancement
PLUG-IN Application
Process Diagnostics
Loop Diagnostics
ValveNavi
“Signature” Diagnostic Indicator of YVP
Diagnosis
Function
Device Diagnostics
Functions
Advanced Diagnostics Function in Field Devices
EJA Diagnostics
(Impulse Line Blocking)
IKT4.0 Compliance
Device
Function
Advanced
FB in Devices
High Speed
/Low Power
Basic FB
in Devices
PID/LAS in
Devices
Multi-sensing
Devices
Flash
Memory
Device
Line Up
EJA
YVP
YEWFLO*E
ADMAG
YTA
FISCO
for Exi
digital YEWFLO
HHT
Temperature Multiplexer PH
Local Indicator SC
Mass Flow meter
1998
2002
2005
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47. Fieldbus Solutions Roadmap
Our track record & ongoing R & D > Continued investment to bring furthr benefits to our customers
2003
2004
2002
Additional FIO for HART
Additional MUX for
HART (MTL, ELCON)
Profibus-DP I/F
Device-Net I/F
Fieldbus Interface
Open I/F for CMMS
(MAXIMO, e-Hozen)
Multi-Server Support
20000 Tag Support
HHT I/F for HART(Fluke)
PLUG-IN Application development kit
Web Browser
Firmware download Tool
SAPInterface
ZMVC Integration
(Alarm/Status Display)
Core Platform & Interfaces
ValveNavi / Valvue(FF)
Device Viewer
EJA : Impulse Line
Blocking Diagnosis
EJA : Flash memory
YVP: Flash memory
YVP :Valve Signature
Diagnosis
DYF:Clogging Diagnosis
DYF: Flash Memory
PLUG-IN Applications
EJA:Clogging
EJA:Orifice wear
EJA:Diaphragm corrosion
EJA:Steam Trace
ADMAG: Flash memory
ADMAG: Adhesion
ADMAG: Signal insulation
DYF: Vibration Diagnosis
YVP: CV Stick-Slip
OLE-DB I/F
Windows XP
Oracle 9i
Web Client
Open/New Technology
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