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Yokogawa Fieldbus Solutions
March 01, 2003 This “Tier III” presentation is about 30 minutes assuming you will be using some of the supplementary slides in the appendix section. Its purpose is to highlight the unique advantages of Yokogawa deliverables – a set of differentiators relevant to the larger product category covered herein. It is primarily intended to answer the questions: “How can Yokogawa help me? What can Yokogawa deliver?” Typical target audience is Plant Managers who don’t care about boring technical details but do care about selecting the right partner for their automation projects. It is not intended as one-size-fits-all standard presentation, but rather the basic material from which you can create your own customized presentation sets for your particular audiences / occasions.
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Do you know who’s selecting us?
A quick look at the customers who recognize Yokogawa vigilance Do you know who’s selecting us? YIN-CMK
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Recently awarded projects
CSPC (Shell/CNOOC) Nanhai Petrochemical Complex; China Sakhalin Energy Co. (Shell/JV) No.2 LNG Onshore & Offshore; Russia Shell Chemical NORCO Ethylene Plant Modernization, USA Shell UK Brent Alpha Offshore Platform Modernization, North Sea NAM-GLT Gas Development project in South Field, Netherlands Iran National Petrochemical Co. Petrochemical Complex in Bandar Imam Economic Zone Petrochemical Complex in Par Economic Zones This slide is intended as an introduction – listing customers / projects recently selected Yokogawa. more >> YIN-CMK
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Unique Yokogawa values to your fieldbus projects
Why do they select us? YIN-CMK
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What’s unique about Yokogawa
Digital network technologies. True Fieldbus benefits guaranteed. Enterprise Technology Solutions Total solutions guaranteed. Professional attention and commitment Smooth implementation guaranteed. YIN-CMK
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Digital Network Technologies
What’s unique about Yokogawa Yokogawa fieldbus solutions deliver: CAPEX Fewer devices (multi-variable sensing) Reduced wiring cost Interoperability: integrate “Best-in-Class” devices Reduced control room space Distribution of control in field devices OPEX Greater accuracy (traceability / fully digital) Faster & more accurate control Easy integration with Plant Asset Management software Savings in maintenance & calibration cost This is where you wan to highlight the benefits Yokogawa fieldbus solutions can bring to your customers. Stress that Yokogawa commitment to fully digital network enables our customers to take full advantage of the fieldbus technology. Use the supplementary slides to highlight Yokogawa can realize fully digital network from plant floor to boardroom. more >> CAPEX : Capital Expenditure OPEX : Operation Expenditure YIN-CMK
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Enterprise Technology Solutions
What’s unique about Yokogawa Control System Field Instrument Analytical Industrial Recorder Asset Management Integrated Yokogawa Fieldbus Solutions Start-Up Maintenance Service Training Service System Integration Service YIN-CMK
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Professional attention and commitment
What’s unique about Yokogawa Fieldbus technology leadership Yokogawa leads FF technology development Full conformance with FF technology more >> more >> Professional system integration FF Design & Engineering Tools FF Engineering Service FF Training FF Engineering Network more >> more >> Use this slide to highlight our capability to help our customers harness the Fieldbus technologies. YIN-CMK
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Why do they trust us? Yokogawa commitment to continued evolution
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Our track record and ongoing R&D
Fieldbus product line up System, Asset Management Solution Field Instruments, Analytical Instruments Industrial Recorder more >> Fieldbus project experiences Worldwide Fieldbus project experiences. Large-scale Fieldbus project experiences. more >> Fieldbus roadmap Continued investment to bring further benefits to our customers. more >> Use this slide to highlight both our proven track record and our ongoing commitment. YIN-CMK
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Let us be vigilant about your business
What does it all mean? YIN-CMK
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Yokogawa Field Solutions ensure:
Return on investment maximum minimum TCO Successful implementation ultimate accuracy and stability under the toughest of all conditions Power to leverage field intelligence new capabilities & insights to your plant assets Security of your assets life-time support and continuous evolution We believe you want to end your presentation with business-oriented messages. Feel free to customize this slide set and make it appropriate for your particular style and purposes. YIN-CMK
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Thank you YIN-CMK
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Appendix YIN-CMK
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Yokogawa Fieldbus Users by Industry
Recently awarded projects Total 122 System Projects (As of Jan.20th, 2003) % Cement % Other (Trial,Institute) % Paper & Pulp % Chemical % Iron&Steel,Mining % Petro Chemical % Water Treatment % Oil Refinery % Food & Pharm % Gas, Oil & Gas % Power main YIN-CMK
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Digital Network Technologies
Recently awarded projects Reduction of CAPEX Reduce I/O Module 4 Segment supported Multi-Scheduling Multi-Vendor Device Interoperability by Yokogawa HIST Fewer Device Yokogawa Multi variable Sensors Asset Management Plant Resource Manager (PRM) Maintenance Chain with CMMS Predictive Maintenance Advanced Diagnostics Remote & Automatic Maintenance Tool Base Maintenance by PRM Efficient Device Maintenance Valve Management Software (ValveNavi) Calibration Tools Reduction of OPEX Maintenance Operation Fieldbus Reducing Wiring Less Foot Print Multi-Drop Connection Full Digital Comm. High accuracy High reliability Function Blocks In Device Control in Device This figure shows more benefits from digital communication. It allows to increased information for measurement and control. This is valuable to improve the quality of control. An operator can expand his eyes to the field. He gets more information from field devices, which is useful for maintenance. Since Field devices become more intelligent, they can do the certain part of control functions. main next YIN-CMK
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Cost Comparison Fieldbus Vs. Conventional - 6% - 5%
What’s unique about Yokogawa > Digital Network Technologies Fieldbus Vs. Conventional - 6% - 5% DCS Engg.+PJT Mgmt. Labor Cost Construction Material Field Instrument Marshalling Cabinet DCS Non Exi Application Exi Application Case 3 Conventional Case 4 Fieldbus Case 1 Case 2 95% 100% 94% 100.0% Total 14.9% 11.3% 16.1% 12.0% DCS Engg.+PJT Management 7.1% 6.6% 6.3% 7.3% 19.6% 17.9% 18.6% 19.9% 28.2% 21.7% 31.7% 24.0% 2.7% 6.5% 3.3% 2.0% 27.5% 36.1% 24.1% Control System 34.9% main next YIN-CMK
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System Description for Cost Comparison
What’s unique about Yokogawa > Digital Network Technologies ① System Configuration ・Operator Console (MMI) : 3 ・Engineering Console : 1 ・Control Station : 2 Input Output ・Control Actuator:150 ② No of Input / Output ・Pressure : ・Diff. Pressure : 160 ・Temperature : 230 Case2 : Non Exi Fieldbus System Case4 : Exi Fieldbus System ・Control Loops :4 Loops (8 Devices)/Segment ・Monitoring Loops :8 Loops (8 Devices)/Segment ③ Segment Configuration ・Control Loops :16 Loops (16 Devices)/Segment main YIN-CMK
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Professional Attention and Commitment
What’s unique about Yokogawa > Fieldbus leads FF technology development Yokogawa is leading Foundation Fieldbus technologies development. General Assembly Board of Directors President World Area Operations Asia Pacific Europe Latin America North America Technical Steering Committee Specifications Development Fieldbus Communication Device Descriptions Function Blocks Testers/Test Technology Interoperability Foundation Staff Newsletter Field Trials Trade Shows Training Application Engineering Device Test & Engineering Contracts Executive Committee Quality Director Akira Nagashima Yoshi Morioka K. Sonoda K. Sekiguchi main next YIN-CMK
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Yokogawa Leads Foundation Fieldbus Technology
What’s unique about Yokogawa > Professional attention & commitment > Yokogawa leads FF technology development MPU Controller Chip MAU Chip Developed Fieldbus Media Attachment Unit Communication Controller Application Layer Communication Stack Physical Layer Led Specification Development Led Tester Project Project Leader for Conformance Interoperability Tester Initiated Common File Format (Cff) Initiator of CFF concept for Interoperability Contributed Interoperability Improvement Project ITK4.0 and later version HIST(Host Interoperability Support Test) main YIN-CMK
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Yokogawa Interoperability (ITK/HIST)
Professional attention & commitment > Full conference with FF technology Interoperability Test for Devices : ITK4.0 - ITK4.0 introduced by FF in April, 2000 - Yokogawa devices were first to pass ITK4.0 in the world. Host Interoperability Support Test : HIST - FF defined test procedures of Host-Device interoperability. - Yokogawa DCS was first to pass HIST in the world. HIST ITK Interoperability Registration Start by FF Interface Problems between vendors New Interoperability Registration First in the world Jan. Jan. Jan. Jan. May 3rd weeks, April 14 Sept. March CENTUM EJA YVP EJA pH/SC YVP Passed HIST as the first vendor This figure shows more benefits from digital communication. It allows to increased information for measurement and control. This is valuable to improve the quality of control. An operator can expand his eyes to the field. He gets more information from field devices, which is useful for maintenance. Since Field devices become more intelligent, they can do the certain part of control functions. YEWFLO*E YEWFLO*E ADMAG AE HIST announcement by FF First registration in the world YTA DAQSTATION main next YIN-CMK
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Yokogawa Fieldbus Laboratory
Professional attention & commitment > Full conference with FF technology Fieldbus System for HIST and other Tests Segment #1 HIST Intrinsically Safety System Test Load Stress Test DUT FCS CS3000 I.S.+Load Stress PRM CS3000 HIST V-Net Segment #2 Segment #3 DUT: Device Under Test main YIN-CMK
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Professional attention and commitment
Professional system integration > FF Design & Engineering Tools Design procedures and guidelines Design and engineering tools Feed back Extensive Fieldbus Design & Engineering Support Tools Design practice with customers FF system evaluation test Global Engineering Solution Center (for international projects) Centralized technical support Centralized engineering know-how Global-base Fieldbus Engineering Network Use this slide to highlight our capability to help our customers harness the Fieldbus technologies. main next YIN-CMK
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Professional attention and commitment
Professional system integration > FF Design & Engineering Tools Fieldbus Training Flexible FF training program Extensive FF training documents Training center (under preparation) Fieldbus Engineering Service Full system integration Start-Up and Service maintenance Front-End Engineering / Design (FEED) Main Automation Contractor (MAC) Technical consultancy Use this slide to highlight our capability to help our customers harness the Fieldbus technologies. main next YIN-CMK
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Design and engineering tools
Professional system integration > FF Design & Engineering Tools General Specification of FF FF Tutorial FF Technology Introduction FF Segment Design Guideline FF PJT Execution Guideline System Engineering Procedure Segment Check Tool SWIFT Plus Engineering Tool Device&Equip. Selection Guide FAT Guideline SAT Guideline Start-up & Service Manual Training Manual Quotation Guideline Feed Phase Engineering Site Activity Project Execution Phase General Information Design Guideline Procedure & Manual Design Tool Engineering Tool Manual X Support Tools Category main next YIN-CMK
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SwiftPlus Engineering Tool for Intools Interface
Professional system integration > FF Design & Engineering Tools Efficient Engineering from Upstream to Downstream Yokogawa SwiftPlus For Engineering Data Exchange Engineering Tools Database -UDFs(User-Defined Fields) - Export Link Definition Yokogawa CS 3000 System Builder Engineering Documents by EPC P&ID Process Flow Diagram IPF Control Narrative Process Control Narrative Plant Plot Plan Filed Bus Design Others Import/Export Database with Revision Control Cross Link Table DDC/SEQ Control Drawing for Typical Loops Typical Loop Definition Instrument Index File via MS-Excel/Access Extraction of Typical Loop from P&ID Company Plant Source Information Yokogawa System Detailed design for Complex DDC & SEQ Complex DDC & SEQ <Master> Project Application Database Coverage: Approx % Coverage: Approx % main next YIN-CMK
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Professional Implementation
Professional system integration > FF Design & Engineering Tools Key Points 1. Understanding of Difference of FF System from Conventional I/O System ・Technology ・System Design & Engineering ・FAT / SAT Methodology ・Loop Configuration & Field Wiring ・Device Functions 2. Establishment of FF Project Handling & Engineering Procedure ・Project Handling & Scheduling ( Milestone ) ・Design Information Exchange Method ・Deliverables (Design Documents) 3. Common Understanding of FF System among users/EPC/Licensers and Vendor 4. Assignment of Experienced Engineers in PJT team (PJT Engineering, DCS System, St-Up) 5. Confirmation of Device Interoperability & Availability of Aux. Equipment ・In-Project Training ・Training Materials ・PJT Handling Procedures & Guidelines ・System Engineering Guideline ・Design&Engineering Tools and Documents ・Customer Training ・Global Engineering Resource ・Common Support Team ・Device & Aux. Equipment Selection Guideline ・HIST Promotion Yokogawa Solution main next YIN-CMK
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Professional attention and commitment
Professional system integration > FF Design & Engineering Tools Total project schedule can be shorten with less risk Engineering Phase Site Activity Phase Feed Phase Feed Spec. Freeze KOM FAT Basic Design Generation & Debug Detailed Design SAT & Commissioning Shipping Risk at Site FF Basis Design and Engineering Tools & Procedure Fieldbus Tutorial FF Technology Introduction FF Project Execution Guide FF Segment Design Guideline Functional Design Specification Segment Check Tool Device&Aux.Equip. Selection Guide System Engineering Guide Swift Plus Engineering Tool FAT Procedure SAT Procedure Minimize Human Errors Prevent Re-works Shorten PJT Schedule Benefits to Customer main YIN-CMK
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Global Engineering Solution Center (GESC)
Professional system integration > FF Engineering Network YPI / YBI / YSW (Global Engineering Resource Center) Customers Yokogawa - International Sales - PMK, R&D - QA - Project Management - Project Engineering - DCS Engineering - Procurement - Site Engineering YHQ (IA Solution Division) GESC Objectives Qualified and competitive Engineering Standardization of System Engineering (Methodology , Library) Reliable provider of optimized engineering resources To Serve Customers for International Projects YHQ YEF YEA YCA YPI: Yokogawa Philippines YBI: Yokogawa India YSW: Yokogawa Engineering in China < previous main YIN-CMK
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Fieldbus Product Lineup
Professional system integration > FF Engineering Network System Industrial Recorder Analytical Instruments Field Asset Management Solution Valve Controller+ main next YIN-CMK
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CENTUM CS3000 System Architecture
Professional system integration > FF Engineering Network ALF111 (slave) Ethernet V net Fieldbus Equipment ALF111 (master) PRM Conventional Equipment Power Supply Link Master (LAS) Redundancy 4 ports supported Virtual Fieldbus Block Control Execution with Fieldbus Block Monitoring and Alarm Generation User Interface (View for Plant/ Network /Class) Equipment Management (Parameter set/monitor/compare, Alarm monitor, Audit Trail) Maintenance Management (Inspection Memo/Schedule, Parts List, Document Link) HIS HIS-ENG KFCS Process Operation & Monitoring Process and Device Alarm Display Fieldbus Module (ALF111) Status Display Configuration and Engineering) H1 Fieldbus FB LAS 4-20 mA / HART main next YIN-CMK
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Foundation Fieldbus devices
Professional system integration > FF Engineering Network EJA Pressure EJA 500 Flow EJA YEWFLO ADMAG ROTAMASS HHT Local Indicator Others YVP Valve PH200 SC200 ISC200 Analytical EJA Level :by end of 2003 :by end of 2005 YTA Temperature Temperature Multiplexer main next YIN-CMK
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Plant asset management solutions
Professional system integration > FF Engineering Network FF-H1 HART Other Conventional I/O (from FCS) Message Alarm Diagnosis CMMS Field Network Operation プラグイン アプリケーション Valve Set up Device Diagnosis MAXIMO eHOZEN CENTUM STARDOM ・・ ・・ Device List Plant Resource Manager PLUG-IN Application Field Device main next YIN-CMK
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PRM Function Overview (Target)
Professional system integration > FF Engineering Network PRM provides Predictive and Remote Maintenance FIO Field Devices Web Client Field Communication Server Function Multiplexer Asset Management MAXIMO PIA I/F Device Viewer PLUG-IN Application ValveNavi (YVP/FVP) Diagnosis Engine ValveLink (Fisher DVC) ValveManager (Metso) Calibrator (FLUKE) . Operation Production Management Field Information Database FF Profibus Device-Net HART PIA Kit for PLUG-IN Application -PIA Development Kit for 3rd party Application Advanced Diagnosis -Long Term Trend -Loop Diagnosis Diagnosis Function in Device -Diagnosis Message -Event Kit Including 3rd Party Vendors Tool main next YIN-CMK
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PRM Basic Function Overview
Device Navigation Plant View Network View Class View Maintenance Information Management Device Master Inspection Memo Schedule Parts List Documents Link Audit Trail Parameter Operation Device Event Message Comparison Diagnostic (Method) Calibration Tuning & Diagnostic Browser Security Self-Document Online Help OPC Interface Utilities PLUG IN Application Interface main YIN-CMK
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Fieldbus Project Experience
Professional system integration > FF Engineering Network No.1 Share in Shell FF Projects CSPC Nanhai Sakhalin Energy Co. Shell Chemical Norco Shell UK Shell Nigeria (SPDC) PDO Oman NAM-GLT (future south field) No.1 Share in Iran FF Market 17 FF projects awarded Dominant FF Projects in - Bandar Imam Economic Zone - Pars Special Economic Zone main next YIN-CMK
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Fieldbus Project Experience
Our track record & ongoing R & D No.1 in Large size FF Project CSPC Nanhai : 15,000 devices in total Shell Chemical Norco : 9,300 devices Russia Sakhalin LNG 2 : 3,000 devices Iran Aromatic#4 : 1,900 devices Iran Aromatic#3 : devices Iran Fertilizer : devices Egypt Gas Development : 600 devices MAC Experiences Sakhalin LNG 2 (completed) FF Design&Engineering Guildline FF Functional Design Spec. CSPC Nanhai (on-going) Shell Chemical Norco (on-going) < previous main next YIN-CMK
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Fieldbus Project Experience in Iran
Our track record & ongoing R & D Bandar Imam Petrochemical Economic Zone LDPE / Lurgi-G PP / Tecnimont-I / Another System EO/EG / Tecnimont-I / Another System PET / Noyvallensina-I HDPE / Uhde / YEF-ES Ethylene / Linde / YEF-ES Butadiene / Chagalesh / YEF-ES Butane / PIDEC / YME PP / Tecnimont / YEF-Italy LLDPE / Technip/YEF-France Urea Granulation / Snamprogetti-I Aromatic / PIDEC / YEF-EO Dailin Eng. /Another System Ethylene&Ethane/Linde / YEF-Italy HDPE / KruppUhde/YEF-Germany PTA / MCEC / YHQ Eng’g Polymer / Noyvallesina-I / YEF-Italy Methanol / Snamp. / YEF-Italy CO Package / Snamp./YEF-GB Olefin 7 (Marun Pet. Co.) Olefin 8 (Arvand Pet. Co.) / Urea Granulation (PIDMCO) PET-2 (STPC) STPC / PTA-2 Fanavaran Pet.Co. Bou Ali Sina Pet. Co/Aromatic#3 Olefin 6 (Amir Kabir Pet. Co.) STPC / PTA-1 & PET-1 Eng’g Polymer (Khuzestan Pet. Co) main next YIN-CMK
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Fieldbus Project Experience in Iran
Our track record & ongoing R & D Pars Special Economic Energy Zone Ammonia/ TEC/ YHQ Urea/Chiyoda/ YHQ Styrene Monomer / Snamprogetti-I Olefin 11 Olefin 12 GTL C2 N2O2&Air Compressor / Linde-G Electric Power & Steam / Mapna-Iran Sea Water Pumps / Sadra-Iran Water Desalination and Drinking Water / Sidem-F ET & Off-Site / Not decided Boiler / Az Rab Co. Methanol / Lurgi-G C2 Recovery /Linde/YEF-Germany Ethylene / Technip /YEF-France PTA-3 Ethylene / Technip-F LLDPE / Tecnimont-I PP / Tecnimont-I EO/EG / Tecnimont-I Olefin 9 (Pars Pet. Co.) Olefin 10 (Jam Pet. Co.) Utility (Mobin Pet. Co.) Shell SMDS (GTL) PIDMCO / Fertilizer Aromatic / TEC/YHQ Borzouyeh Pet. Co./Aromatic#4 HDPE /K- Uhde /YEF-Germany Zagros Pet.Co. / Methanol #4 main YIN-CMK
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Fieldbus Road Map System PRM Enhance FF Engineering Functions
Our track record & ongoing R & D > Continued investment to bring furthr benefits to our customers Enhance FF Engineering Functions (Simple and Easy) Support On-line update Function (Firmware Downloading Tool) Integrate other type of Fieldbus Enhance FF Test Functions System PRM Integrate with PIA softwares Integrate with CMMS (Computer based Maintenance Management System) Develop Diagnosis Functions (Loop Level, Plant Level) Develop Device Maintenance Functions main next YIN-CMK
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Fieldbus Road Map Field Device System Integration
Our track record & ongoing R & D > Continued investment to bring furthr benefits to our customers Field Device Enhance Product Line-up Implement Advanced Function Blocks Develop Multi-Sensing Device Develop High Speed/Lower Power Devices Develop On-line Update with Flash Memory Develop Advanced Diagnosis Functions System Integration Enhance Interoperability (ITK and HIST) Accumulate Design & Engineering Know- how Disclose Design & Engineering Information (Utilize FF-Web site ) Develop INTools-Interface for FF main next YIN-CMK
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Professional attention and commitment
Our track record & ongoing R & D > Continued investment to bring furthr benefits to our customers Asset Management Solution “DMT” Device Management Tool “PRM” Plant Resource Manager PRM Enhancement PLUG-IN Application Process Diagnostics Loop Diagnostics ValveNavi “Signature” Diagnostic Indicator of YVP Diagnosis Function Device Diagnostics Functions Advanced Diagnostics Function in Field Devices EJA Diagnostics (Impulse Line Blocking) IKT4.0 Compliance Device Function Advanced FB in Devices High Speed /Low Power Basic FB in Devices PID/LAS in Devices Multi-sensing Devices Flash Memory Device Line Up EJA YVP YEWFLO*E ADMAG YTA FISCO for Exi digital YEWFLO HHT Temperature Multiplexer PH Local Indicator SC Mass Flow meter 1998 2002 2005 main next YIN-CMK
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Fieldbus Solutions Roadmap
Our track record & ongoing R & D > Continued investment to bring furthr benefits to our customers 2003 2004 2002 Additional FIO for HART Additional MUX for HART (MTL, ELCON) Profibus-DP I/F Device-Net I/F Fieldbus Interface Open I/F for CMMS (MAXIMO, e-Hozen) Multi-Server Support 20000 Tag Support HHT I/F for HART(Fluke) PLUG-IN Application development kit Web Browser Firmware download Tool SAPInterface ZMVC Integration (Alarm/Status Display) Core Platform & Interfaces ValveNavi / Valvue(FF) Device Viewer EJA : Impulse Line Blocking Diagnosis EJA : Flash memory YVP: Flash memory YVP :Valve Signature Diagnosis DYF:Clogging Diagnosis DYF: Flash Memory PLUG-IN Applications EJA:Clogging EJA:Orifice wear EJA:Diaphragm corrosion EJA:Steam Trace ADMAG: Flash memory ADMAG: Adhesion ADMAG: Signal insulation DYF: Vibration Diagnosis YVP: CV Stick-Slip OLE-DB I/F Windows XP Oracle 9i Web Client Open/New Technology main YIN-CMK
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