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People for Process Automation

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Presentation on theme: "People for Process Automation"— Presentation transcript:

1 People for Process Automation
Endress+Hauser Group People for Process Automation The Endress+Hauser Group Endress+Hauser

2 Matthias Schützeberg Introduction Product Manager Level Instruments
Endress+Hauser Group The Endress+Hauser Group Introduction Matthias Schützeberg Product Manager Level Instruments Manager Food & Beverage Industry Instruments International AG Endress+Hauser

3 A Swiss Family-Owned Company for more than 50 Years
Endress+Hauser Group The Endress+Hauser Group A Swiss Family-Owned Company for more than 50 Years Endress+Hauser The Endress Family

4 The Endress family – in 2008 Endress+Hauser Group
The Endress+Hauser Group The Endress family – in 2008 Endress+Hauser

5 The Structure of the Endress+Hauser Group
Customer Endress+Hauser Sales Centers (SCs) and representatives in 85 countries Endress+Hauser Product Centers (PCs) Endress+Hauser

6 Endress+Hauser Product Centers
Endress+Hauser Group The Endress+Hauser Group Endress+Hauser Product Centers Endress+Hauser Maulburg (D) Level Pressure Pressure sensors Tank gauging equipment Additional production locations: Greenwood (USA) Beijing (China) Shanghai (China) Endress+Hauser Conducta (D) Water analysis Analysis sensors Additional production locations: Groß-Umstadt (D) Waldheim (D) Anaheim (USA) Endress+Hauser Wetzer (D) Temperature Registration System components Additional production locations: Pessano (Italy) Greenwood (USA) Endress+Hauser Flowtec (CH) Flow Additional production locations: Cernay (France) Greenwood (USA) Aurangabad (India) Suzhou (China) Manchester (UK) Endress+Hauser Process Solutions (CH) Fieldbus technology Process automation solutions Inventory control solutions Endress+Hauser Japan (JP) Tank gauging equipment Innovative Sensor Technology IST (CH) Temperature, humidity and thermal flow sensors Endress+Hauser Manchester (UK) Temperature Engineering Endress+Hauser

7 Strong Presence Worldwide
Endress+Hauser Group The Endress+Hauser Group Strong Presence Worldwide Endress+Hauser

8 We Understand our Customer’s Business
Endress+Hauser Group The Endress+Hauser Group We Understand our Customer’s Business We offer products, services and solutions in best price and performance for our key industries. Pharmaceutical Environment Food and Beverage Chemical Endress+Hauser Pulp and Paper Energy Oil and Gas Primaries

9 Your Choice for the Environmental Industry
Endress+Hauser Group The Endress+Hauser Group Your Choice for the Environmental Industry Widest and best fit product portfolio for the industry Total solution supplier for water and waste water applications Industry competence for process optimisation (supervision and data acquisition) Service, calibration and asset management Endress+Hauser

10 Your Choice for the Food and Beverage Industry
Endress+Hauser Group The Endress+Hauser Group Your Choice for the Food and Beverage Industry Your Choice for the F+B Industry Products designed specifically for sanitary applications Certificated hygienic design, following EHEDG, 3A, FDA… All products compliant to international standards Single source instrumentation supply for all areas, from utilities and production to packaging Best support across the life cycle from engineering right through to calibration Endress+Hauser

11 Your Choice for the Power and Energy Industry
Endress+Hauser Group The Endress+Hauser Group Your Choice for the Power and Energy Industry Your Choice for the F+B Industry Full instrument basket for all applications Complete range of approvals available (including nuclear power plants IEEE 323/344) Cost reduction possibilities with the use of standardised product schemes Worldwide life cycle support Endress+Hauser

12 Leading Edge Technology: Level Measurement
Endress+Hauser Group The Endress+Hauser Group Leading Edge Technology: Level Measurement Choose from 10 physical measuring principles Solutions for continuous level measurement and limit detection Measurement in liquids and granular materials Level Measurement Innovation in level: Liquiphant Liquiphant M is the latest generation of vibration liquid level switch. Since the measuring principle was patented in 1966, almost 2 million Liquiphant devices have given reliable service in applications in all industrial branches. Endress+Hauser

13 Leading Edge Technology: Pressure Measurement
Endress+Hauser Group The Endress+Hauser Group Leading Edge Technology: Pressure Measurement Two sensor technologies (ceramic/capacitive, piezoresistive) Transmitter concept choice from simple pressure monitoring up to the measurement in most difficult process conditions Level Measurement Innovation in pressure: The most resistant ceramic sensor The unique Ceraphire cell consists of 99.9% pure ceramic (AL2O3) and is thus the most resistant ceramic cell for all media in the process industry. Ceraphire is extremely corrosion resistant and, being a dry sensor, perfectly suited for vacuum applications. Endress+Hauser

14 Leading Edge Technology: Flow Measurement
Endress+Hauser Group The Endress+Hauser Group Leading Edge Technology: Flow Measurement Thermal Mass Flow Measuring System Direct Mass Flow Measurement of Gases Proline Promag Electromagnetic Flow for bidirectional measurement of liquids with a minimum conductivity of ≥ 50 μS/cm: • Flow measurement up to 4,700 m³/h • Fluid temperature up to +150 °C • 40bar Proline Prowirl Vortex Flow gas, steam and liquids • Fluid temperature –200 to +400 °C Five innovative technologies for flow measurement Devices for measurement of fluids, gas and steam without moving parts. Level Measurement Innovation in flow: Single tube multi-variable measurement Endress+Hauser perfected straight dual and single tube Coriolis meter to make true “Fit-and-Forget” devices, eliminating the need for expensive pipe supports and long pipe runs. In addition Promass I is unique as it not only measures mass flow, temperature and density but also viscosity. Endress+Hauser

15 Leading Edge Technology: Temperature Measurement
Endress+Hauser Group The Endress+Hauser Group Leading Edge Technology: Temperature Measurement Broadest product range from one supplier, from thermo element to thermometer to a comprehensive range of transmitters Engineered temperature solutions for the most difficult applications in the process industry Level Measurement Innovation in temperature: Discover a new degree of safety The iTemp TMT162 withstands the harshest environments with its dual connection compartment, fully potted electronics and gold terminals. Combine this with high integrity operation and large easy to read backlit displays and you will find it simple to operate and secure in use. Endress+Hauser

16 Leading Edge Technology: Liquid Analysis
Endress+Hauser Group The Endress+Hauser Group Leading Edge Technology: Liquid Analysis pH ; Conductivity ; Oxygen ; Turbidity ; Chlorine Products and solutions for the most important parameters Comprehensive product range including sensors, holders, transmitters and automatic sampling systems Level Measurement Innovation in fluid analysis: Memosens The new patented «Memosens» technology is the first digital contactless pH electrode, completely addressing the traditional maintenance problems in the field. Electrodes can be pre-calibrated in the laboratory and poor connection issues have been eliminated. Endress+Hauser

17 Leading Edge Technology: Registration
Endress+Hauser Group The Endress+Hauser Group Leading Edge Technology: Registration Safe recording of critical process data with a broad range of chart and paperless recorders, data- loggers and data management systems. Level Measurement Innovation in registration: manipulation proof and in conformance with FDA requirements With Memograph S process responsibility is assured, stored data and audit trail messages are always assigned to a single user. Memograph S complies with new standards in regulated industries. Endress+Hauser

18 Leading Edge Technology: System Components
Endress+Hauser Group The Endress+Hauser Group Leading Edge Technology: System Components Everything from one supplier: from power supplies and various gateways to fieldbus technology through to software for the process and asset management Level Measurement Endress+Hauser innovation: Pioneering fieldbus technology Endress+Hauser plays worldwide a leading role in the develop- ment and implementation of fieldbus technologies HART®, PROFIBUS® and FOUNDATION Fieldbus®. Endress+Hauser has established a Fieldbus Laboratory to test the functionality and interoperability of Endress+Hauser devices with 13 different control systems. Endress+Hauser

19 Global Service: A Full Portfolio
Endress+Hauser Group The Endress+Hauser Group Global Service: A Full Portfolio A wide range of services helps to carry out maintenance at minimum costs. On site calibration – a core competence Our qualified engineers can advise on the right methods for calibration management and scheduling, provide you with Standard Operating Procedures (SOP’s) and if required take on complete responsibility for the calibration of your critical instruments Endress+Hauser

20 Example: 2 temperature transmitters not calibrated
Endress+Hauser Group The Endress+Hauser Group Example: 2 temperature transmitters not calibrated Deaeration module Differential temperature transmitters indicates ΔT 4°C 1. Reality: 2°C Not sufficient deaeration. Effects the product quality 2. Reality: 6°C Overtreatment. Increased energy consumption and product losses. 100 kg/h × 5000h x 0.08 €/kg = € per year Very few € Endress+Hauser 0,08 € = steam and cooling water cost/kg

21 Calibration 30 kg × 5000 h × 0.04 €/kg = 6000 € per year
Endress+Hauser Group The Endress+Hauser Group Calibration UHT-treatment module Temperature transmitter indicates 140 °C Reality: 142 °C 5000 hours production per year 2 °C temperature difference = 30 kg steam per hour Very few € 30 kg × 5000 h × 0.04 €/kg = 6000 € per year Endress+Hauser

22 How interesting is Energy Management …
Endress+Hauser Group The Endress+Hauser Group How interesting is Energy Management … … for the Food Industry? Typical energy costs for producing 100 Litre of beer 0,52 Euro / 0.71 USD 1 chocolate bar (100g) 0,05 Euro / 0.07 USD 1 can of soup (1 litre) 0,08 Euro / 0.12 USD Endress+Hauser

23 Steam Endress+Hauser Group Visible steam loss
The Endress+Hauser Group Steam Visible steam loss Energy Efficiency Manual; Wulfinghoff, Energy Institute Press, 1999 Endress+Hauser

24 Steam Endress+Hauser Group Leakage detection alarm ON OFF
The Endress+Hauser Group Steam Leakage detection OFF alarm Time/event Relay ON When leakage occurs then balance is incorrect => alarm Leaving pump station Leak in pipe line Endress+Hauser

25 Energy application for water and steam
Endress+Hauser Group The Endress+Hauser Group Energy application for water and steam Steam heat quantity Steam mass Steam heat difference Water heat quantity Water heat difference Advantages Storage of the calculated values High accurate calculation based on international standard IAPWS 97 3 or 8 applications in one unit Data manager with Energy software: Memograph M Energy manager RMS621 Q p T Endress+Hauser

26 Conclusion … just keep in mind: Energy saving means MONEY saving!
Endress+Hauser Group The Endress+Hauser Group Conclusion … just keep in mind: Energy saving means MONEY saving! To save energy you have to monitor the energy! Endress + Hauser is offering all necessary parts for Energy Monitoring! Endress+Hauser

27 Solutions from Sensors to Engineered Applications
Endress+Hauser Group The Endress+Hauser Group Solutions from Sensors to Engineered Applications Customized Application Engineering Process and Inventory Control Systems Plant Asset Management Systems Solutions from Sensors to Engineered Applications Fieldbus System Integration Field Instruments Endress+Hauser

28 Solutions for the Engineering Process
Endress+Hauser Group The Endress+Hauser Group Solutions for the Engineering Process Engineering and Life Cycle Support Services Project Management Basic Engineering Detail Engineering Implementation Factory Acceptance Test Installation Site Acceptance Test Hand over Plant Life Cycle Management Process Control Solutions from Sensors to Engineered Applications Endress+Hauser Inventory Control

29 Solutions for Process Control
Endress+Hauser Group The Endress+Hauser Group Solutions for Process Control Process Control Solutions Plant asset management Control solutions Visualization and data management Fieldbus system integration Process management and optimisation Life Cycle support from engineering design to scrapping Compliance to industry specific regulations, e. g. FDA Tight integration of field devices and control system Flexible architecture including HART®, FOUNDATION Fieldbus® and PROFIBUS® Single point of responsibility in multi- vendor projects Solutions from Sensors to Engineered Applications Endress+Hauser Plant Life Cycle Management

30 Solutions for Inventory Control
Endress+Hauser Group The Endress+Hauser Group Solutions for Inventory Control Levels of Inventory Control Solutions Inventory Management Inventory Monitoring Inventory Data Access Inventory Measurement Inventory optimisation Easy replenishment, scheduled supplies Reduction of stock levels, no stock-outs Transport optimisation Vendor Managed Inventory (VMI) Local on site, centralised for several sites or worldwide Company internal or shared with collaborative partners Solutions from Sensors to Engineered Applications Endress+Hauser Supply Chain Optimisation

31 W@M – Web-enabled Asset Management
Endress+Hauser Group The Endress+Hauser Group – Web-enabled Asset Management A unique range of internet based solutions, on site tools and services to support you along the life cycle of your plant. The equipment record at the heart of Every Endress+Hauser device produced has its own unique record that can be accessed twenty four hours a day seven days a week giving you specific information on model number, exact specification, device history, operating manuals, certificates and spare parts. Endress+Hauser

32 Customer challenges today
Endress+Hauser Group The Endress+Hauser Group Customer challenges today Cost pressure Productivity squeeze Increase in production capacity Plant downtime Increased require- ments of maintenance staff Additional requirements Continuous upgrades Endress+Hauser

33 Required information Spare part information Product history
Endress+Hauser Group The Endress+Hauser Group Required information Documentation Operating Instructions Technical data sheets Safety instructions Manufacturer certificates Safety Calibration 3.1b Material Product Status Software versions Status of products Spare part information Drawings Spare part lists Product history Service Maintenance Endress+Hauser

34 The benefit of W@M Endress+Hauser Group
The Endress+Hauser Group The benefit of Reduces time and cost for the protection of the installed base Information at any time, available via the Internet Easy access to archived data Integration into plant maintenance systems (e.g. SAP, IBM/Maximo, Infor /Datastream, etc.) Endress+Hauser

35 Global knowledge - local availability
Endress+Hauser Group The Endress+Hauser Group Global knowledge - local availability Networking benefits Application exchange around the world –industry and process focussed Handling of international projects Service + support global Fast reaction time Endress+Hauser

36 Endress+Hauser Group The Endress+Hauser Group Networking globally Networking is important for global excellence We respect the different cultures The value of a network is proportional to the square of the number of participants of the system. (Metcalf‘s law) We encourage the international exchange of our people Endress+Hauser We expand and activate our internal and external networks

37 Endress+Hauser Group Our results in 2007
Facts and figures Our results in 2007 Endress+Hauser

38 Financial highlights 2007 at a glance
Endress+Hauser Group The Endress+Hauser Group Financial highlights 2007 at a glance 2006 2007 Change in million EUR Net sales 985.2 % Operating profit (EBIT) 122.5 5519 146.4 % + 564 Profit before taxes (EBT) 121.3 4042 146.1 % + 301 Facts and figures Net income 86.4 106.1 % Equity capital ratio 56.5 % 58.7 % + 2.2 points Investments 79.4 94.8 % Return on sales (ROS) 12.3 % 13.1 % + 0.8 points Cash flow 126.9 150.1 % Number of employees 7,045 7,855 % Endress+Hauser

39 Endress+Hauser Group The Endress+Hauser Group Net sales 2003 – 2007 in million Euro 1,200 1,113.1 1,100 985.2 1,000 Facts and figures 885.1 900 784.5 800 734.8 700 600 +6.8% +12.8% +11.3% +13.0% 500 400 300 0.0% 2003 2004 2005 2006 2007 Endress+Hauser


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