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Svetlana P. Kozlova “KP” Plant, LLC, Director general POLYMER CLUSTER OF SAINT-PETERSBURG CREATION OF PROTOTYPING CENTER International innovation week.

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Presentation on theme: "Svetlana P. Kozlova “KP” Plant, LLC, Director general POLYMER CLUSTER OF SAINT-PETERSBURG CREATION OF PROTOTYPING CENTER International innovation week."— Presentation transcript:

1 Svetlana P. Kozlova “KP” Plant, LLC, Director general POLYMER CLUSTER OF SAINT-PETERSBURG CREATION OF PROTOTYPING CENTER International innovation week The Netherlands

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3 Net of scientific partners: National research University of information technologies, mechanics and optics National research University of information technologies, mechanics and optics Saint-Petersburg State university Saint-Petersburg State university Saint-Petersburg State polytechnic university Saint-Petersburg State polytechnic university Federal State unitary enterprise Central SRI of construction materials “PROMETEY” Federal State unitary enterprise Central SRI of construction materials “PROMETEY” The Southern-German Center SKZ (Wurzburg) The Southern-German Center SKZ (Wurzburg) Institution of the Russian Academy of Science “Physical and technical institute named after A.P. Ioffe RAS” Institution of the Russian Academy of Science “Physical and technical institute named after A.P. Ioffe RAS” CJSC “SPA “Nanoteh-Severo-Zapad” CJSC “SPA “Nanoteh-Severo-Zapad” Saint-Petersburg State University of communication lines Saint-Petersburg State University of communication lines Federal State unitary enterprise scientific industrial corporation State optic university named after S.I. Vavilov Federal State unitary enterprise scientific industrial corporation State optic university named after S.I. Vavilov Saint-Petersburg State technological university (Technical University) Saint-Petersburg State technological university (Technical University) Central scientific and technological institute named after A.N. Krylova – research center of naval architecture and naval techniques Central scientific and technological institute named after A.N. Krylova – research center of naval architecture and naval techniques Central scientific and technological institute of materials Central scientific and technological institute of materials OJSC “LENGIPROTRANS OJSC “LENGIPROTRANS Scientific industrial corporation “Mehanobr-techniques” Scientific industrial corporation “Mehanobr-techniques” CJSC “Transas Express” CJSC “Transas Express” Saint-Petersburg regional recourses Center Saint-Petersburg regional recourses Center OJSC “Scientific and technological institute of railway transport ” OJSC “Scientific and technological institute of railway transport ” OJSC “Scientific and technological and engineering institute of rolling equipment” OJSC “Scientific and technological and engineering institute of rolling equipment” LLC “Institute of polymers” (Russia-Germany) LLC “Institute of polymers” (Russia-Germany) LLC “Plastpolymer” LLC “Plastpolymer” LLC “PKTI transstroy” LLC “PKTI transstroy” RAS Institute of silicate chemistry named after I.V. Grebenshikova RAS Institute of silicate chemistry named after I.V. Grebenshikova Technical University of Munich (Germany) Technical University of Munich (Germany) National Academy of science of the Belarus Republic “Joint Institute of engineering” National Academy of science of the Belarus Republic “Joint Institute of engineering”

4 On Novemder 2007 opening of Engineering Polymer Center took place. The Center is a joint project of OJSC “RZD”, SPbSU, LLC “Institute of polymers”, SKZ GmbH (Wurzburg, Germany) The Russian-Germany “Institute of polymers” created within the program “Transform” realizes R&D on issues underlined by OJSC “RZD” along with Saint-Petersburg State University and the leading institutes of the city: Sientific researches on technical requirments and standarts validation production – 5 works; Items stend and actual testing – 5 works; R&Ds with final pilot run production – 8 works; As the result 14 patents were received

5 Package for isolating rail clinch type R65 Rail joint plow cleaner for ballast cleaner Supporting roller of conveyer belts for ballast cleaner Rubber-metal items: base plate of diesel, salient-block, base plate Elements of noise and vibro safe Technical items tailor made for OJSC “RZD” and SUE “Metropolitan”

6 Central Scientific and technological university named after A.N. Krulova – technical center for naval architecture and naval techniques Companies of Polymer cluster participating in experimental area creation for polymer items and the other polymer items within the Federal target program “Military-industrial complex development 2007- 2010 of the Russian Federation till 2015” production that can be applied to hydraulic system, element for air purification, anti-frizzing systems and coverings Within the Program realization technologies of Bortnik Found were also applied Technical items tailor made for CSTI named after A.N. Krylova

7 Key parners: SPbSU ITMOSPbSU ITMO Engineering and metal processing Cluster Engineering and metal processing Cluster Optoelectronics ClusterOptoelectronics Cluster Polymer ClusterPolymer Cluster Project “Creation of multiple use and production preparing Center “was awarded by Government (Government decree of Saint –Petersburg № 1255 10.11.2009 as the best innovation project within the cluster) International cooperation net and Center of prototyping creation

8 Photodiode items produced by Polymer cluster and CJSC “Svetlana- Optoelectronica” within the international cooperation net

9 SPbSU ITMO experience: Works integration on base of VPN- technologies BACKGROUNDS FOR PROTOTYPING CENTERS AND INDUSTRIAL DESIGNING CENTERS CREATION

10 SPbSU and NP “Saint-Petersburg Association of enterprises for radio-electronics, instrumentation, communications and infotelecommunications” Agreement of small and medium enterprises working in the field of medicine, instrumentation and biotechnologies “AsEcomedica”, innovation cluster of Saint-Petersburg of optoelectronics about Center of Prototyping creation (November, 2009) Center of Prototyping Creation

11 Order of the Prototyping center creation (November 2009) Partners of the Center: FSUE “”CSTI named after A. N. Krylova LLC “Institute of polymers” CJSC “Svetlana-Optoelectronica” LLC “Engineering polymer Center” CJSC “Nevametallposuda” LLC ‘”TC Pribor “ LLC “SPC PILOT” LLC “Chudo-Yarmarka” LLC “BIC” LLC “Instrumental technologies” LLC “Glosis-Service” LLC “SBM-Universal” Center of prototyping creation

12 Saint Petersburg innovation policy Forming competitive clusters is the priority of Saint Petersburg innovation policy Saint Petersburg has a variety of branched and potential inter-branch clusters, which are competitive at the international level, including informational technologies, optical electronic, instrumental engineering, automobile industry, shipbuilding, transport, material science, etc. Saint Petersburg Chamber of Commerce and Industry

13 Role of Prototyping Center

14 Present and future clients of the Center: Work of the Prototyping Center is oriented to requirements: - Small and medium innovation companies of Saint-Petersburg and North- West Federal district; - Enterprises of clusters and associations Center of prototyping creation

15 · Methods of designing and production business processes re-engineering in the sphere of instrumentation and engineering production · Technologies of designing and production of high-tech products · Methods and tools of 3D items, technological and industrial processes modeling · Information technologies in provision of expanded and virtual enterprises · Virtual modeling of technological processes of part cutting and postprocessors elaboration for CNC machines · Engineering analysis and virtual modeling of generation of geometry technological processes · Automatically designing and production of complicated generation of geometry jig and instrument · Engineering 3D-design in CAD systems of “Hi-End” level etc. Technologies of the Center

16 № Description of costs Cost rate inclusive of VAT, RUR 1 Lathe processing center GT-200МА 3 170 220 2 Processing center NSV66A 5 032 500 3 MILLUTENSIL-TUSHIR-MOLDER BV 26Е with electric 5 139 660 4 Electro erosive molder JM-430 NZ ZNC 1 205 760 5 Vertical milling machine with DRU ВМ127М 1 029 660 6 Belt sawing machine PMS270/350SAD 127 120 7 Automatic molding machine Battenfeld 1 000 000 8 3D-printer Objet Eden 350v 6 452 970 9 Equipment for silicone molding 5 506 740 1010 Staff development courses along with SPbSU ITMO 635 600 11 Universal molding center 423 730 1 Staff development courses along with HES SPbGUEF 800 000 13 Complex of technological processes equipment 726 040 12 Buildings rent 750 000 TOTAL: 32 000 000 Center of prototyping creation

17 Forecasting period 2010-2016 Demand for, RUR 57 692 SPb and the RF budget, RUR 32 000 Equity capital, RUR 25 692 Forecast of discharge tax in 2010-2016, RUR 96 117 Payback period of equity capital 2,2 years Discounting0,1966 Discounting for budget 0,1966 Net present value (NPV), RUR 65 091 65 091 NPV for budget 17 558 Basic indexes of the project

18 Staff assistance: Today staff assistance, staff development and internship organization for the project is based on cooperation with: Employment center of Vyborgskiy district of Saint-Petersburg, Saint-Petersburg Regional Recourses Center (along with HES SPbSUEF, SPbSU ITMO, SPbSU). staff development programs The project team is participating in the international staff development programs : School of Business Engineering and Entrepreneurship, Saxion University of Applied Sciences, the Netherlands, University of Orebru, Sweden, Babson College, the USA (participation in educational program SC “RUSNANO” “Mobilizing of additional financing of venture capital investments in Hi-Tech projects”). Center of prototyping creation

19 www.kp-plant.ru THANK YOU! Svetlana P. Kozlova “KP” Plant, Director general


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