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Slide 1. © 2012 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks.

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Presentation on theme: "Slide 1. © 2012 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks."— Presentation transcript:

1 Slide 1

2 © 2012 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries. All third party trademarks and service marks are the proprietary marks of their respective owners. WW OPS-02 Wonderware InBatch Software Update Dirk Kozian Sr. Product Manager, Batch & Workflow Software

3 Slide 3 What is InBatch? InBatch is Flexible Batch Management Software Designed to Model and Automate Batch Processes Model-based - Consistent with ISA-88 Comprehensive production history - Electronic Batch Record Easy recipe creation “Out-of-the-box” batch simulation Scalable System Architecture – single node to large systems, integrated to System Platform/InFusion Built-in Redundancy concepts Beyond ISA-88: –Material genealogy –Connection & Transfer Management

4 Slide 4 Generally Speaking… InBatch is specifically made for the process industry, in other words it can be used “to manage the production wherever free fluent materials are processed” InBatch allows managing complex, networked process equipment and is usually seen as Process MES InBatch provides ISA 88 conformity and allows going beyond ISA 88 with its Transfer Classes and Material Management capabilities InBatch is used more than 1000 times around the globe, often for more than 10 years

5 Slide 5 InBatch Value - Proposition & Benefits InBatch provides unmatched capabilities: Batch execution management for multiple batches at the same time Equipment allocation and arbitration Comprehensive electronic batch record (EBR) and reporting capabilities out of the box 21 CFR Part 11 compliance InBatch provides increased production flexibility and tracking Recipe procedure changes Material formulation changes Complete material genealogy –International Food Standard (IFS), US and EU standards, Bio-terrorism InBatch & InFusion – a unique solution

6 Slide 6 About I/A Batch, InBatch, and Wonderware InBatch 1987BPM Batch Manager (UNIX) (Foxboro – The Netherlands) 1989RBatch 1 Batch Manager (Foxboro – The Netherlands) 1992RBatch 2 Batch Manager (Soft Systems/Foxboro) 1994 FoxBatch Batch Manager (Soft Systems/Foxboro) 1996InBatch (Soft Systems/Wonderware – WINDOWS port) 1999I/A Batch/InBatch (Foxboro/Wonderware) Unix/Windows 2003I/A Batch 8.1 – InBatch 8.1 (Wonderware) 2005I/A Batch 8.1 SP1 – InBatch 8.1 SP1 (Wonderware) 2009Code alignment + New Features = “Wonderware InBatch 9.0” (Invensys Operations Management) 2010Wonderware InBatch 9.1 2012 Wonderware InBatch 2012

7 Slide 7 InBatch – Process Model The Plant contains People, Equipment & Materials The Process Model defines Equipment Resources Capabilities Relationships to other Equipment Resources The Recipe combines Equipment Formula Procedure

8 Slide 8 Process Units Products/Product Variations Processes/Process Variations Production Facilities/Lines/Sites Single or Many Relationships

9 Slide 9 Batch Management Recipe Management Batch Execution Management Batch Management Systems are traditionally composed of two subparts: One assuring the creation and configuration of the recipes, and; The other assuring the execution of the recipes, i.e., driving the equipment to make a product.

10 Slide 10 Master Recipe Contents Recipe Header Recipe ID: F123134544 Recipe Name: Cajun #2 Version #: 3 Version Date: 12/20/03 Author: L.G. White Min. Batch Size: 100 Max. Batch Size: 1000 Def. Batch Size: 500 Formula Material Inputs: Tomato Sauce Cajun Spices Material Outputs: Cajun #2 Process Variables: Mix Time Material Inputs: Tomato Sauce Cajun Spices Material Outputs: Cajun #2 Process Variables: Mix Time Equipment Class Attribute Blenders Capacity: 500 Reactors Lining: 1 Bulk Tanks Finish Tanks Hold Tanks Pack Line Class Attribute Blenders Capacity: 500 Reactors Lining: 1 Bulk Tanks Finish Tanks Hold Tanks Pack Line Procedure Add Cool Mix Heat

11 Slide 11 Describing the Process: Using the Recipe Editor

12 Slide 12 InBatch Release Timeline InBatch 4.2 - 8.1 1994 FoxBatch Batch Manager (Soft Systems/Foxboro) 1996 InBatch (Soft Systems/Wonderware – WINDOWS port) 1999 I/A Batch/InBatch (Foxboro/Wonderware) Unix/Windows 2003 I/A Batch 8.1 – InBatch 8.1 (Foxboro - Wonderware) 2005 I/A Batch 8.1 SP1 – InBatch 8.1 SP1 (Foxboro - Wonderware) 1994 FoxBatch Batch Manager (Soft Systems/Foxboro) 1996 InBatch (Soft Systems/Wonderware – WINDOWS port) 1999 I/A Batch/InBatch (Foxboro/Wonderware) Unix/Windows 2003 I/A Batch 8.1 – InBatch 8.1 (Foxboro - Wonderware) 2005 I/A Batch 8.1 SP1 – InBatch 8.1 SP1 (Foxboro - Wonderware) InBatch 9.0 Integration to ArchestrA System Platform Message eXchange (MX) Communication ArchestrA Security Update to Reporting framework Consolidate InBatch code for multiple offerings Integration to ArchestrA System Platform Message eXchange (MX) Communication ArchestrA Security Update to Reporting framework Consolidate InBatch code for multiple offerings InBatch 9.0 SP1 - SP2 and SP2 Extensibility and Maintenance Overall Improvements Technology update Extensibility and Maintenance Overall Improvements Technology update InBatch 9.5 Extensibility Single Historian for multiple batch servers Import/Export recipes to BatchML format Stateless API Improved reliability Client- Server communication Cyber Security Extensibility Single Historian for multiple batch servers Import/Export recipes to BatchML format Stateless API Improved reliability Client- Server communication Cyber Security 1994 - 200320092010-11 2011

13 Slide 13 InBatch Release timeline Maintenance and Cyber Security Cyber Security Technology update MX Communication VSphere 5.0 Basic Testing Maintenance and Cyber Security Cyber Security Technology update MX Communication VSphere 5.0 Basic Testing Maintenance and Cyber Security ScanOnDemand improvements AIM API vs. FOX API Enable (shared) equipment management outside InBatch Maintenance and Cyber Security ScanOnDemand improvements AIM API vs. FOX API Enable (shared) equipment management outside InBatch 2012 InBatch 9.5 SP1 InBatch 2012 (9.6)

14 Slide 14 InBatch Release timeline Recipe Management (Proposed Features) Recipe – Recipe comparison Batch Eventing Framework to enable e.g. Multi - Recipe Coordination InBatch Objects in AppServer Technology update Recipe Management (Proposed Features) Recipe – Recipe comparison Batch Eventing Framework to enable e.g. Multi - Recipe Coordination InBatch Objects in AppServer Technology update 2013 InBatch 2012 R2 v10.0

15 Slide 15 InBatch 9.0 Provides tight integration to System Platform MX communication between InBatch and Application Server 3.x Leverages the ArchestrA security platform Incorporates Wonderware Information Server as Reporting Portal for Batch Reports –Uses MS Reporting Services as reporting framework –Removes support for Crystal Reports Updates InBatch Automation Servers to support Visual Studio 2005 Invensys Internal -Merge code of IA Batch and InBatch

16 Slide 16 PHASE 4 PHASE 5 PHASE 6 Phases modeled within System Platform Flexible and powerful batch management capabilities Flexible and powerful platform and plant model InBatch Server PHASE 1PHASE 2PHASE 3 Phases modeled within Control System MX communication System Platform Device Integration Device

17 Slide 17 InBatch 9.0 with SP1 I/O Server Failover Indicator Indication of I/O server failover status through InBatch tags White Paper: Best Practices and Considerations for Designing Reliable InBatch Solutions Support for Infusion CE 2.0 and I/A Series software 8.5 Technology Update Windows XP Professional SP3 Windows 2003 R2 Server (32 bit only) Windows Vista SP1 (32 and 64 bit) Windows 2008 Server SP1 (32 and 64 bit) Microsoft SQL Server 2005 SP3 (32 bit) and SQL Server 2008 SP1 (32 bit)

18 Slide 18 InBatch 9.0 with SP2 Support for History Hook interface Enable users to customize the storage of InBatch History data. E.g. store Bath history data in Oracle DBs Support for Programmatic access to Connection and Segment data Existing interfaces extended to allow access to connection and segment data from the Process Model Import Recipes to the Recipe DB Recipe Editor and the Recipe Automation Server extended to support the import of recipes from an XML file The format for the XML documents is based on the Batch ML Batch Information Schema (S88 Part 2) R-Batch Recipe Conversion Tool A tool was created to convert legacy Foxboro RBatch recipes into InBatch recipes

19 Slide 19 InBatch 9.5 Ability to use a single Batch History Server as the central historian repository for multiple InBatch Servers. InBatch Server “Charlie” S InBatch Historian InBatch Server “Alpha” InBatch Server “Piper”

20 Slide 20 Single Historian: Configuration & Reports

21 Slide 21 InBatch 9.5 – Recipe Import/Export to BatchML format Recipe Export and Recipe Import using XML documents based upon BML (Batch Markup Language) as defined by the World Batch Forum

22 Slide 22 InBatch 9.5 Stateless API Support Addition of a new stateless API suite which allows users to perform various operations against a Batch Server at runtime This API is callable from Application Server Object scripting Can be invoked from any.NET application Recipe name lengths greater > 16 Characters Support recipes with names greater than 16 characters. Local Regional Settings for reports Enable users to retrieve Date/time information in InBatch Reports as per the date/time OS settings The reports will use the localization date/times used in German, French, Japanese and Chinese

23 Slide 23 InBatch 9.5 Technology Update Provide support for using InBatch Client Components on Windows 7 SP1 Provide support for the Windows 2008 Server R2

24 Slide 24 InBatch 9.5 SP1 Maintenance of Line focused on: Issues reported by key customers Cyber Security: Technology update to support SDL (Security Development lifecycle) initiative Technology Update: Compatibility with FCS 3.1 Microsoft Hyper-V HA (High Availability) and DR (Disaster Recovery) features VMware VSphere 5.0 Basic compatibility SQL Server 2008 SP3 Support Minor enhancements: Improve diagnostics by enhancing error and warning messages Other minor backlog items Updated Performance Benchmark by testing in “Real Systems”

25 Slide 25 InBatch 2012 (v9.6) Beta-Live – GA: End of October 2012 Maintenance of Line focused on: Issues reported by key customers Cyber Security: Technology update to support SDL (Security Development lifecycle) initiative Technology Update: AIM API vs. FOX API for direct DCS communications Minor enhancements: Improve the ability to handle shared equipment outside of InBatch more appropriately

26 Slide 26 InBatch 2012 R2 (v10.0) Planned for Q2/2013 Common Install, Licensing, Configuration for InBatch

27 Slide 27 InBatch 2012 R2 (v10.0) Planned for Q2/2013 Replication of the InBatch Process Model in App Server through InBatch App Objects On demand synchronization of InBatch Process Model into AppObjects Model

28 Slide 28 InBatch 2012 R2 (v10.0) Planned for Q2/2013 Recipe to recipe Comparison Ability to easily identify differences between two recipe versions, leveraging BatchML as introduced with InBatch 9.5 Batch Eventing Framework Ability to raise events on certain batch relevant situations such as “End Of Batch” to (for example) coordinate the execution of batches using multiple recipes though e.g. Wonderware Application Server or ArchestrA Workflow Software. Leveraging ASB (ArchestrA Service Bus)

29 Slide 29 Example Scenarios 1.Run Phases that are complex to manage from PLC or DCS For example, an Operator received pre-packaged materials for the process he’s running. He scans the bar code on the big-pack and the system must tell whether he can make use of it or not. The solution executes database queries to support the Operator interaction. System Platform

30 Slide 30 2.Dynamically adjust target values through phases in ArchestrA System Platform For example, use the measured fat content to adjust following material additions to result in a defined overall fat content for the product. PHASE 5PHASE 6 InBatch Server System Platform Example Scenarios

31 Slide 31 3.Abstract S88 Phase interface to sustain existing DCS/PLC control code from changes. E.g. Existing validated DCS control code must not be changed when using Application Server as the interface that manages parameters and set points in conjunction with InBatch. InBatch Server InFusion Example Scenarios

32 Slide 32 4.Make use of InBatch’s Stateless API and COM Server components within InFusion. E.g. Material reconciliation scenarios to align MES and Business System’s materials PHASE 4PHASE 5PHASE 6 InBatch Server InFusion Example Scenarios


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