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IMS MTP-action PHOCAM J. Stampfl, TU Wien. Presentation of the consortium  Industry / Industrial sectors / SMEs Siemens AG (Ger) - Ind Visitech AS (Nor)

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Presentation on theme: "IMS MTP-action PHOCAM J. Stampfl, TU Wien. Presentation of the consortium  Industry / Industrial sectors / SMEs Siemens AG (Ger) - Ind Visitech AS (Nor)"— Presentation transcript:

1 IMS MTP-action PHOCAM J. Stampfl, TU Wien

2 Presentation of the consortium  Industry / Industrial sectors / SMEs Siemens AG (Ger) - Ind Visitech AS (Nor) – SME Invision GmbH (A) - SME Deskartes OY (Fin) – SME Bröll GmbH (A) - SME  Research organisations / universities TU Wien (A) – Univ. LZH e.V (Ger) – Res. Consortium PHOCAM 19.9.2011IMS MTP Barcelona 2011Folie 2

3 PHOCAM structure IMS MTP Barcelona 2011Folie 319.9.2011

4 Impact Expected Impact according to callRelation to PHOCAM First time right, flexible and efficient manufacturing systems Both core technologies (Customized ceramics, on- demand micro-manufacturing) provide innovative approaches for the fabrication of high value added products. Both technologies can fabricate customized geometries on a flexible on-demand basis and are significantly more efficient regarding material usage compared to existing manufacturing approaches. RM methodologies for high value added products Based on innovative light sources, new manufacturing equipment is developed that allows on-demand fabrication of high-added value products. New supply chain approaches The consortium is developing a secure, internet based software framework which facilitates distributed, customized manufacturing on an on-demand basis. 19.9.2011IMS MTP Barcelona 2011Folie 4

5 MTP action IMS MTP Barcelona 2011Folie 519.9.2011

6 DLP 19.9.2011IMS MTP Barcelona 2011Folie 6 1 2 3 4 5 6 1Lightsource (LED 450nm) 2DMD Chip 3Optics 4Coating system 5Tiltable vat 6Build platform IP: EP2151214, US2010029801, JP2010031279, WO2010045950, WO2010045951, EP2251185

7 DLP of ceramics 19.9.2011IMS MTP Barcelona 2011Folie 7 Alumina

8 Cellular structure Customized implant on resin template Customized implant part CAD model of cellular structure Bioglass 45s5 Cooperation: Aldo Boccaccini, Nuremberg 19.9.2011IMS MTP Barcelona 2011Folie 8

9 Alumina 19.9.2011IMS MTP Barcelona 2011Folie 9

10 Mechanical properties Al 2 O 3 19.9.2011IMS MTP Barcelona 2011Folie 10 SlurrySolid Loadingup tp 50 vol.% Alumina Biax. Flexural strength 516 MPa Weibull modulus13 Density99,60%

11 Smallest 3D-printer worldwide 19.9.2011IMS MTP Barcelona 2011Folie 11

12 DLP 19.9.2011IMS MTP Barcelona 2011Folie 12 LED-based Light engine 1200 Euro system cost Standard parts from consumer electronics 30  m resolution 20x30x30mm Build size

13 The NET special.forbes.com „…it could be more useful than any other 3D printer.“ wired.co.uk „…could lead the way towards making the futuristic model-making technology accessible and affordable for all.“ engadget.com „Vienna University of Technology builds a 3D printer, 3D prints the key to our hearts“ geekosystem.com „We like 3D printers here at Geekosystem and we also fancy world records, so it’s no surprise that we enjoy the world’s smallest 3D printer. „ architectmagazine.com „…unlike other so-called “desktop” versions that occupy significant space—is truly desktop-worthy“ 13

14 Light engines 19.9.2011IMS MTP Barcelona 2011Folie 14 New development of Lightengine „Platon“ Use of LED's as light source improved homogeneity no warm-up, long lifetime 1024x768 Pixel (1. Generation), 1920x1080 (2. Generation) EU-FP7: PHOCAM

15 Intensity distribution Light engines 19.9.2011IMS MTP Barcelona 2011Folie 15 Hg-Lamp LED

16 Industrial requests 19.9.2011IMS MTP Barcelona 2011Folie 16 Dental market: 1.000.000 dentists worldwide Customized elastomers: 200-500 machines per year Ceramic manufacturing: High end market Jewellery: 200-500 machines per year Hearing aids: Home-based 3D-printer Necessity for two types of systems: Picobeamer and industrial light engines

17 Objective IMS-MTP-action 19.9.2011IMS MTP Barcelona 2011Folie 17 Potential clients requiring light engines : Provide them with a roadmap for DLP-based ligh engines Provide technical specifications (achievable intensity, resolution, size,..) Provide prizing models (engine type, lot size,..) Manufacturers (INV, VIS) Provide them with market requests (required specs) Provide numbers of potential sales Provide numbers for maximum prizes accepted by the market

18 IMS-MTP partners 18 EU: TU Wien Homa&Co KG Invision GmbH Colob GmbH? Swiss:Ivoclar Vivadent AG Norway:Visitech AS USA:Hewlett Packard? 19.9.2011IMS MTP Barcelona 2011

19 Conclusion 19.9.2011IMS MTP Barcelona 2011Folie 19 Window of opportunity to use IMS-MTP-action for strengthening position of European industry in the field of lithography-based additive manufacturing.


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