1. Cepex
Sales
Folder
04/2015
15.3
Ball valves
Extreme Series

2. New concept – Extreme Series
15.3
Ball valves – Extreme Series
Cepex Sales Folder
New concept – Extreme Series
Valves for industrial applications
(chemical, energy, raw materials, water treatment and reutilisation, drinking water…)
Valves subject to external certifications
Internal CE certification
Product quality certifications
Higher level of performance and higher quality product
Better performance and reliability than the Cepex Industrial Series
Same quality to the reference marks in this sector

3. Advantadges and Disadvantadges
15.3
Ball valves – Extreme Series
Cepex Sales Folder
Advantadges and Disadvantadges
It is possible to have flow control using the intermediate positions of the ball
In every moment is known if the valve is open or closed by the handle position
Watertightness
Resistant to corrosion
Light weight
Water hammers are possible if the handle is opened or closed suddenly
It is usually used in little diameters (until D110)
Not recommended in applications with particles in suspension as these could settle in the ball cavity and block it

4. Range Main features ▪ Materials: PVC-U / PVC-C / PP-H / PVDF / ABS
15.3
Ball valves – Extreme Series
Cepex Sales Folder
Range
Main features
▪ Materials: PVC-U / PVC-C / PP-H / PVDF / ABS
▪ Sizes: from DN15 to DN100
▪ Pressure: PN16 (240 psi) from DN15 to DN65
PN10 (150 psi) from DN80 to DN100
▪ Standards: Metric-BSP / ASTM-NPT / SDR11
▪ Actuation: Hand-lever / electric actuator / pneumatic actuator / throttle plate with hand lever
Application
▪ Industry and water treatment
Objective
▪ To improve our old range and to adapt it to the high quality industry requirements. Achieving the goal of offer a complete range in metrials, unions, actuation and configurations.

5. Improvements – Extreme Series
15.3
Ball valves – Extreme Series
Cepex Sales Folder
Improvements – Extreme Series
▪ Reinforced unions:
All the threaded unions in all the materials are reinforced with a Stainless steel ring
With this, we can avoid possible problems of material expansion or thread deformity
▪ Longer unions:
All the socket or fusion unions have been enlarged
Fusion unions – the union will keep a correct lenght before the fusion and the loss of material
Socket unions – easier to install and more pipe distance inside the union, so the union is stronger

6. Improvements – Extreme Series
15.3
Ball valves – Extreme Series
Cepex Sales Folder
Improvements – Extreme Series
▪ Stainless steel inserts
All the insterts (top and bottom) have been replaced with stainless steel
Better resistance to corrosion
Better resistance in the thread (insertion and durability)

7. Features and benefits 15.3 Cepex Sales Folder Característica Beneficio
Ball valves – Extreme Series
Cepex Sales Folder
Features and benefits
Característica
Beneficio
Available in several certificated materials: PVC-U / PVC-C / PP-H / PVDF / ABS
It is possible to offer the appropiated valve for every application (chemical resistance, temperature, etc.)
Optional security device
Protect the valve against non desired operations
Fixing inserts (top and bottom) in SS
To install the valve in every surface and to install actuators
Actuation flanges and actuations kits
Easy and fast actuation, every manual valve could be converted in automatic
Strong and compact design
Easy and economic transport and installation
Threaded and regulable seal carrier
It is possible to make maintenance of the valve in a working system without emptying it.
It is possible to adjust the valve torque using the sealing carrier.
Deeper nerves in the nuts
Easy to install, usually with the hands or with appropiate keys for big sizes.
Anti-slippery handle and strong materials PP+GR (Glass Reinforced).
Ergonomic, good bite and very reliable.

8. Features and benefits 15.3 Cepex Sales Folder Característica Beneficio
Ball valves – Extreme Series
Cepex Sales Folder
Features and benefits
Característica
Beneficio
“Antiblock” system
Avoids the ball blocking
Installation through nuts (true union design)
Easy and without tools
Possiblitity of changing the unions
Tha valve could be set up (unions) like the cortumer wants
Completely made in plastic
No corrosion possibility
Handle used as a regulation key
Easy to dissassembly the valev and change of parts (maintenance)
Strong unions
Designed to support the more extreme installations

9. Available configurations
15.3
Ball valves – Extreme Series
Cepex Sales Folder
Available configurations
PE-100 unions SDR11 Butt welding unions PP-H SDR11
Solvent socket (female/male) Fusion (socket/spigot)
Flanges (only PVC-U and CPVC)
Female thread (BSP/NPT)

10. Throttle plate with Butterfly valve hand lever
15.3
Ball valves – Extreme Series
Cepex Sales Folder
Available configurations
Throttle plate with Butterfly valve hand lever
▪ Longer handle
▪ Lever with security device
▪ 7 opening positions (every 15º)
▪ PP-GR materials (handle/lever/throttle plate)
▪ Stop positioner
▪ Only for big diameters (DN50 to DN100)

11. Optional security device
15.3
Ball valves – Extreme Series
Cepex Sales Folder
Optional security device
Security device for the ball valve handle
▪ Avoid undesired operations
▪ Open and close positions
▪ Easy to lock with a padlock, cable tie, etc.
▪ Made in stainless steel
▪ Easy to install to the valve
Remove the handle
Use the top inserts to fix the device
Place the handle again
Fix it again

12. Different configuration and brand combiantion is possible
15.3
Ball valves – Extreme Series
Cepex Sales Folder
New actuation
ROTORK ACTUATORS
Actuation standard
Well known brand worldwide
Possibility of customization (any actuator brand/combination is possible)
Spring return (NO or NC) or Double effect
Options:
Limit switch box
Solenoid valve
Relief regulators
ROTORK GT actuator
Piston drive
Different configuration and brand combiantion is possible

13. Improvements – Extreme Series
15.3
Ball valves – Extreme Series
Cepex Sales Folder
Improvements – Extreme Series
CE marking
We test internally the characteristics of the valve
Tested and certificate to accomplish all the european regulations
According to CE EN ISO Industrial valves -- Ball valves of thermoplastics materials
ISO 16135:2006 specifies requirements for the design, functional characteristics and manufacture of ball valves made of thermoplastics materials intended for isolating service, for control service, and to divert/mix fluids, their connection to the pipe system, the body materials and their pressure/temperature rating between -40 degrees Celsius and degrees Celsius, for a lifetime of 25 years, and also specifies their tests.

14. Improvements – Extreme Series
15.3
Ball valves – Extreme Series
Cepex Sales Folder
Improvements – Extreme Series
LASER MARKING
CE certification
Serial number
Unique for each valve

15. Improvements – Extreme Series
15.3
Ball valves – Extreme Series
Cepex Sales Folder
Improvements – Extreme Series
Documentation
Especific documentation for Industrial appplications
Analysis of the application and recommendations on correct product
Complete study of the application
Technical datasheets for every valve
Complete installation, working and maintenance specifications for every product

16. 15.3
Ball valves – Extreme Series
Cepex Sales Folder
Explosion

17. Quality ▪ Tests on assembled valves (according to european standards):
15.3
Ball valves – Extreme Series
Cepex Sales Folder
Quality
▪ Tests on assembled valves (according to european standards):
- Pressure
- Watertightness
- Packaging
- Traceability
▪ Watertightness test:
- Applied to 100% of Cepex valves production.
- Air is injected inside the valve through a microfugometer.
- The valve passes the test if no air-leaks happen.
- In the Extreme Series, the leakeage test is also made with water for better reliability

18. 15.3
Ball valves – Extreme Series
Cepex Sales Folder
Quality
High performance quality leakeage test with pressure water made in 100% of the valves
1,1xPN bar closed.
1,5xPN bar open.
0,5 bar pressure air.

19. Packaging 15.3 Cepex Sales Folder Box design: - Strong
Ball valves – Extreme Series
Cepex Sales Folder
Packaging
Box design: - Strong
Sub-standard: carton boxes
Special boxes for non standard valves
New label design - Includes Cepex and certifications logos.
- Improves barcode placing, making easier reading.

20. More Extreme Series
Diaphragm valves
Butterfly valves