1. Always Specialized, Steady, Responsible Partner
HELI 1-10T IC Forklift-2013
Anhui Heli Co.Ltd..

2. Content HELI 1-10T IC Forklift-2013
1、General info for 1-10T IC Forklift
2、New product for 1-10T IC Forklift
3、Improvement on 1-10T IC Forklift

3. General info for IC Forklift
1-10T IC TRUCK
1-3.5T
New H series to replace old H2000 series to cover medium-low requirement customers
New G series(GII) to meet high requirement customers
(500mm LC)
4-5t
New H series to replace the old H2000 series
(600 LC)
5-10t
H2000 series 5-10t
G series 5-10t

4. 1-3.5T IC forklift Series Photo Optional engines H2000 series
（including cushion tire）
Diesel engine：Isuzu C240PKJ/4JG2、Chinese HJ493、
Kubota V2403/3600
Gasoline engine（inc. LPG）：Nissan K15/K21/K25, GM3.0
First generation G series
New H series
(Available from June, 2013)
Diesel engine：Isuzu C240PKJ/4JG2、Chinese engineHJ493
Gasoline engine（inc. LPG）：Nissan K15/K21/K25
Second Generation G series
(Available from Aug. 2013)

5. Special model for Operating in container
5-10T IC Forklift
Series
Photo
Optional engines
H2000 series
Diesel engine：Chinese engine CA6110、Isuzu 6BG1、Mitsubishi S6S-T(for 5-7t)、Cummins QSB4.5、Perkins 1104D-44TA
Gasoline（inc. LPG）：GM4.3(for 5-7t)
Special model for Operating in container
Diesel engine：Chinese engine CA4110（6t）、Chinese engine CA6110（8t、10t）、Perkins engine1104D-44TA（6t、8t、10t）
G series
(Available from Aug )
Diesel engine：Chinese engine CA6110、Isuzu engine 6BG1、Mitsubishi engine S6S-T(for 5-7t)、Cummins QSB4.5、Perkins1104D-44TA
Gasoline engine（inc. LPG）：GM4.3(for 5-7t)

6. New Model-1 H2000 series 5-7T with GM4.3 gasoline engine(inc. LPG)
Performance comparison for 5-7t with
TB42 and GM4.3 engine
Item
Testing subject
unit
TB42
GM4.3 1
Max. lifting speed
(without /with load)
mm/s
251/228
355/312 2
Max. driving speed
(without/with load)
km/h
24.9/19.6
30.7/23.1 3
exhaust
Idle speed HC
ppm
284 34 CO %
3.64
0.21
Full speed
156
1.61
0.19
Electronically controlled GM4.3 engine, with advanced technology and easy maintenance.
Lower exhaust, lower noise, low fuel consumption.
Dual LPG bottles with automatic switchover between bottles
Load sensing technology for hydraulic system with high working efficiency.
electric-hydraulic direction switch with easy operation to relieve the operator.

7. New Model-2 H2000 series 10T with Perkins 1204E
1.Engine emission complying with EU Stage IIIB and EPA Tier 4i regulation.
2. With DPF+DOC exhaust treating measure, the PM value is reduced by 90%, NOx value is reduced by 60%.
3. With Rexroth hydraulic actuating device, API Aluminum radiator , Multi-wing fan, the radiating effect is increased by 10%, the noise is reduced by 3Db, and the fuel consumption is reduced by 5%
4. Standard rear-window glass to prevent the hot-air directly to driver.
Excellent Donaldson air filter
5. With new treating measures on hydraulic oil filtering and cooling, improve the working-condition of the hydraulic oil and reduce the failure rate of the hydraulic components.

8. Min. turning radius (mm)
New Model-3
New H series-1-3.5T IC forklift-1
1-3.5t
CPCD10
CPQD10
CPCD15
CPQD15
CPCD18
CPQD18
CPCD20
CPQD20
CPCD25
CPQD25
CPCD30
CPQD30
CPCD35
CPQD35
Rated capacity (kg)
1000
1500
1750
2000
2500
3000
3500
Load center(mm)
500
Length (mm )
2941
3165
3213
3430
3650
3770
3840
width(mm )
1070
1150
1225
1285
height(mm )
2070
2140
2170
Min. turning radius (mm)
1977
2052
2093
2240
2400
2420

9. New Model-3 New H series-1-3.5T IC forklift-2
Adopting new CAE design technology and implement of forward design, optimize the structure & layout to strengthen the chassis, overhead guard and dashboard, also to avoid resonated vibration.
Mounting the air intake silencer on the air inlet inside the overhead guard to lower down the driver’s ear noise.
Driver’s cab was hanged onto the chassis with supported shock pad, also the hanged brake pedal would relieve the vibration to driver.
Air intake silencer
Hanged brake
front./rear 4 shock pad

10. Smaller steering wheeler
New Model-4
New H series-1-3.5T IC forklift-3
Optimize the engine hood design to enlarge the driver foot space；
Reduce the height of dashboard, and put the display on the right, to widen the diver’s forward vision.
Heighten the overhead guard by 100mm to enlarge the space.
Use the small-diameter steering wheel to relieve the driver’s fatigue.
With electric-hydraulic direction switch to ensure the comfortable operation
Smaller steering wheeler
Dashboard

11. New Model-4 New H series-1-3.5T IC forklift-4
Adopting the casting steering axle to improve the waterproof and dustproof of the steering knuckle to prolong the working life and increase the quality reliability.
Adopting the new adjusting device for steering wheel to assure the convenience, easy and reliability.
By adding more baffle plates to prevent the hot-air reflow, optimize the hot-air transfer channel on the counterweight, use the aluminium radiator to improve the heat radiating, prolong the engine working life.
Using the new engine hook lock for convenient operation.
Adopting the fixed displacement pump load sensing steering system to reduce the hydraulic oil temperature, increase the lifting speed

12. The difference between old H2000 and New H series
System
H2000 series
New H series
Advantage of new H series
Air intake system
few machines with air intake silencer
Built-in air intake silencer
Reduce the air intake noise, easy maintenance
Exhaust system
The muffler is close to the radiator
Distance the muffler and radiator, impedance compound muffler
Reduce the heat radiation, improve the heat balance, reduce the noise
Cooling system
Copper radiator
Plate-wing aluminium radiator
Increase the heating transfer, prevent the hot-air reflow, improve the heat balance
chassis
Oil tank interior wall is made from two plates, the oiling port is on the overhead guard
Oil tank interior wall is made from one complete plate, the oiling port is welded on the oil tank
Increase the chassis strength, to reduce the vibration, simplify the fuel system
Overhead guard
no shock pad between chassis and overhead guard
Monolithic overhead guard with shock pad to the chassis
Effectively reduce the vibration to overhead guard from chassis
Engine hood
Directly fitted on the chassis, the accelerating pedal was fitted onto the transmission
fitted onto the overhead guard, dashboard is covered fully, hanged pedal
the shock pad between overhead guard and chassis effectively prevent the vibration transfer from chassis to engine hood, very little noise leakage from footplate and dashboard
Hydraulic system
Optional load sensing steering system
Standard load sensing steering system
Reduce the hydraulic oil temperature, increase the lifting speed
Steering axle
Welded axle
Casting axle
Increase the axle reliability, reduce the maintenance cost
Engine hood lock
Cable
Integrated lock
Easy operation
Steering system
Unilateral lock device
Bilateral lock mechanism
More reliable, more flexible。

13. Min. Turning radius (mm)
New Model-5
New second generation G(GII) series 2-3.5t-1
2-3.5t
CPCD20/CPQD20
CPCD25/CPQD25
CPCD30/CPQD30
CPCD35/CPQD35
Rated capacity (kg)
2000
2500
3000
3500
Load center(mm)
　500
Length (mm )
3430
3650
3770
3840
width(mm )
1150
1225
1285
height(mm )
2140
2170
Min. Turning radius (mm)
2240
2400
2420

14. New Model-5 New second generation G(GII) series 2-3.5t-2
Adopting flexible transmission and V-type support to engine, greatly reduce the vibration, the hyd pump is fitted onto the transmission PTO port for easy maintenance.
Casting steering axle：greatly improve the waterproof and dustproof, reduce the maintenance cost, prolong the working life the axle

15. New Model-5 New second generation G(GII) series 2-3.5t-3
Adopting sunken mast, move the tilt cylinder down to increase the arm of force, reduce the tension and pressure, decrease the failure rate of the hydraulic system.
The inclining-angle of front footplate was changed into 15°from 25°, enlarge the foot space, relieve the leg fatigue

16. New second generation G(GII) series 2-3.5t-4
Redesign the display and dashboard, dashboard is covered by metal material, safe and reliable, elegant appearance.
The display is put on the right side, steering oil-pipe and display harness is laid out separately to ensure the safety of electric system.
New adjusting mechanism for steering wheel to increase the locking arm of force, free maintenance, move the turning pivot to increase the leg space, move the steering orbital down to reduce the ear noise

17. New second generation G(GII) series 2-3.5t-5
Hanged accelerating pedal mechanism to prevent the vibration transfer to driver’s leg from chassis
Adopting the plate-wing aluminium radiator and two blowhole on counterweight，reduce the heat, avoid the engine and transmission problem because of overheating.
Compared with old tube type radiator, the heat balance temperature is reduced by 3.4 degree.

18. New second generation G(GII) series 2-3.5t-6
Adopting toothed parking brake, implement different parking force on ramp and flat ground to increase the parking reliability.
New engine hood lock, easy, convenient. operation
Fully cover the under-side of dashboard to reduce noise to driver

19. New second generation G(GII) series 2-3.5t-7
Compared with old G series, the new GII with flexible transmission had been improved a lot particularly on the vibration.
Red line is for old G series，blue and green line is for new G2。

20. New second generation G(GII) series 2-3.5t-8
System G1 G2
Advantage of G2 compared with G1
Transmission
Rigid transmission
Flexible transmission
1、greatly reduce the vibration and noise, improve the comfortability.
.2、Hydraulic pump is fitted onto the transmission, easy maintenance, more reliable.
Steering axle
Welding axle
Casting axle
Increase the reliability, reduce the maintenance cost
Lifting mast
Non-sunken mast
Sunken mast
Reduce the failure of lifting system
Inclining Angle of front plate
25°
15°
enlarge the foot space, improve the comfortability
Display
On the steering column
On the right side
Separate layout of oil pipe and electric system to ensure the safety
Display and dashboard
Dashboard is covered by plastic material, no covered on the down side
The downside of the dashboard is fully covered
Avoid the noise transfer to driver, elegant dashboard
Parking brake
On the left side
More ergonomic
Hood lock
Cable
Lock device on hood
More reliable and convenient
Hydraulic system
Fixed displacement bypass hydraulic system
Load sensing hydraulic (steering ) system
1、increase the lifting speed with load by 7%, 11% without load, increase the efficiency
2、reduce the fuel consumption by 6% in the same working condition

21. Min. turning radius(mm)
New G series 5-10t model-1
5-10t
CPCD50
CPCD60
CPCD70
CPCD80
Rated capacity (kg)
5000
6000
7000
8000
Load center(mm)
600
length (mm )
4710
4785
4830
5160
width(mm )
2045
2165
height(mm )
2450
2560
Min. turning radius(mm)
3240
3300
3370
3700

22. New G series 5-10t model-2 Streamlined appearance
Shock pad
Driver’s Cab is hanged onto the chassis through the shock pad, improve the vibration.
Driver’s cab is fully sealed from engine compartment to prevent the engine noise transfer.
Adopting the impedance compound muffler to reduce the exhaust noise
Fully sealed cover

23. New G series 5-10t model-3
Electric harness is laid out over the oil pipe, the exhaust pipe and all type of oil way are separately laid out on the left/right side to ensure the safety
Increase the wheelbase for 5-7T by 50mm for better stability.
Use the fully covered dashboard for safety.

24. New G series 5-10t model-4
Enlarge the blowhole, use the high-performanced aluminium radiator to increase the heat radiating.
New engine hood lock, easy and convenient.
Use the fixed displacement pump load sensing steering system to reduce the hydraulic oil temperature, to increase the lifting speed.

25. New G series 5-10t model-5
Implement of forward design, optimize the operating mechanism and layout, relieve the driver fatigue, improve the comfortability.
Use wider mast to have better visibility.
Toothed parking brake to have different parking force on ramp and flat ground, improve the parking reliability.
Use the integrated electric box, easy maintenance.

26. Performance improved muffler for G series
Quality improvement-1
Performance improved muffler for G series
By the analysis and testing, the new muffler have the 30dB noise reduction effect.

27. Improvement of the piston rod of steering cylinder
Quality improvement-2
Improvement of the piston rod of steering cylinder
all the piston rod are treated with mid/high frequency quenching, to make the piston rod surface hardness≥HRC67，to avoid the quality problem because of less hardness

28. Improvement on the brake
Quality improvement-3
Improvement on the brake
Trim the vertical degree of brake shoes, to ensure the gap under the below part of brake shoes, change the touching surface between brake shoes and pin into fillet to get the automatic adjustment. The improved brakes shoes is in over 95% surface touched to improve the brake efficiency

29. Improvement on the control box
Quality improvement-4
Improvement on the control box
欣大943-1C-12DS继电器
RC吸收保护回路
By using the new relay to improve the quality of control box.

30. Improvement of the cleanness on hydraulic system for 5-10t
Quality improvement-6
Improvement of the cleanness on hydraulic system for 5-10t
for each 5-10t forklift in assembly, the hydraulic system needed to be cleaned by KLEENOLL filtering equipment. The cleanness would reach NAS11 class after 20min circulating filtering.

31. Reduce the noise from transmission for 5-10t
Quality improvement-7
By changing of the matching gap between guide-shaft support, changing the elastic-plates thickness, increase the manufacturing precision of the hydraulic pump gear, greatly reduce the noise from transmission.
Reduce the noise from transmission for 5-10t

32. New wide view triplex mast for 5-10t
Quality improvement-8
New wide view triplex mast for 5-10t

33. Quality improvement-9 New cabin
New cabin for new H series 2-3.5t model
New cabin for G series 5-10t model

34. Always Specialized, Steady, Responsible Partner
Thank You All!
Always Specialized, Steady, Responsible Partner
Anhui Heli Co.,Ltd.