1. Sun Packaging Co. L.L.C.,
Our Journey so far………….

2. The Past…. Pioneer in Flexible Packaging Co. in Oman.
The Company was incorporated in 1997
Started Commercial production in 1998
100% Locally owned Company with 4 individuals having 10%, and 2 Companies having the remaining share

3. Entry in Flexibles Entry Level Investments / Market knowledge
One Rotogravure Printing Machine
One Solvent less Laminating Machine
One Slitting Machine
Over the next 3 years, Company added
2nd Solvent less Laminating Machine
2nd Slitting Machine
Installed capacity was 2000 tons

4. Build on the foundation
In 2004
Need felt to add Capacity
Company sufficiently skilled to move up the technology chain
Had a core group of employees who understood Company culture

5. Addition of new Capacity
2nd Rotogravure Printing Machine
1st Solvent based Laminating Machine
3rd Slitting Machine
Two Pouching Machines
Capacity doubles from 2000 tons to 4500 tons

6. With the expansion
SPC was one of the pioneer supplier to consistently supply Laminates for Hot filled Juice Pouches a very aggressive medium
SPC starts supplying to the Pet Food segment, a large and growing market in Europe / USA
SPC able to introduce Nylon based laminates that are used extensively in Frozen foods
SPC able to supply Standup and other Pouches, higher value added products

7. Changing scenario
Company became the 4th largest producer in the GCC, the 2nd Line capacity was filled up in 18 months
Company had a Customer base of only 62, an indication of high satisfaction level with existing users
Exports were at 68% of capacity and increasing steadily, evidence of Consistency in supply and service

8. Phase 3 - Consolidation Company added new equipments:
3rd Rotogravure Printing Machine
4th Laminating machine – Dual Use with pattern Cold Seal facility
4th Slitting Machine with facility for Micro slitting and Large Reel winding
Installed capacity rose to 8000 tons

9. the work continues……
Company able to utilize 50% of new capacity within 5 months of installation
Exports rise to 78% of capacity
New Countries get added in the export list –
Russia Morocco Tunisia / Ukraine
Company becomes the 3rd largest Converter in the Middle East
Company also becomes the “Preferred Partner in New Developments” with Exxon Mobil
Company has developed Retort Pouches for Food applications in combination with Rohm & Haas
Company supplies alternate to replace Aluminum Foil in non aggressive applications

10. Qualitative change over the years
Wider Product option to clients– Surface printed option going up to Retort pouches: Shift from commodity products to complex products
Greater stress on Employee Safety, Product Safety, Sustainability / Factory Hygiene –laundry facilities / pest control / individual lockers / washing facilities / Solvent system
Higher degrees of Certification – ISO 9000
BRC / IOP Certified Company since 2009, rated Grade 1
SEDEX approved – Audited for Ethical practices in work place

11. Certification

12. Developments completed recently
ERP system implemented along with Bar coding of Stocks and Operations.
Extrusion Coating & Lamination
Upgrading of In house Blown Film
Capacity rises to 10,000 tons annually

13. Highlights of our journey
Low Customer base – 114 customers, high customer loyalty
100 % supplier of Laminates to P & G Middle east for Shampoo sachets
100 % supplier of Laminates to Heinz
100 % supplier of Rainbow, Al Mudhish , Coast Milk Powder laminates in the region
BRC Rating – Grade 1
SEDEX Ethical Audit successfully cleared

14. We specialise in
Speciality Laminates where Client interested in Barrier properties of Laminates
New Developments – rationalization of Costs OR new packaging techniques to attract consumers – Twist Pet replacing PVC
Complex Laminates with Foil or OPA or Metallic Inks or Matt Varnish
Laminates with Metallised film but Window for product visualization
Embossed Paper / Foil film for Butter / Soup cubes
Cold Seal Laminates
Low COF, high Impact resistance for Shaped Pasta
Extrusion Lamination for Potato Chips
Developments with Customers on Sustainability Projects – elimination of Foil in Lids for Cups / Elimination of PE in Food trays for PET- PET sealing

15. Project
In Mauritius

16. Ongoing Expansion Project in Mauritius
Flexible Packaging - New unit located in Mauritius
Capacity – 2500 tons of Laminates in first phase
Able to supply Mono layer & Laminates including
Solvent less. Solvent based , Cold Seal
Able to supply Ready made Pouches
Will make it possible to supply SADC & COMESA areas on Duty Free basis

17. Current status in Mauritius
Trial production currently in process
Commercial Production –May-2014

18. Ongoing Expansion Project PP Woven Sacks

19. Ongoing Expansion Project
Manufacture of PP Woven Sacks
Capacity : 3000 tons – 30 million bags of 50 kgs
Location : Oman
Supply of:-
Surface Printed Bags with / without handle
Reverse Printed Bags
Value added Bags for Product Promotion

20. PARTIAL LIST OF CUSTOMERS
PROCTOR & GAMBLE
NESTLE
AHMED TEA
SAVOLA GROUP
NATIONAL BRANDS (SA)
TIGER BRANDS (SA)
COLGATE PALMOLIVE (SA)
ENGLISH BISCUITS (PAK)
IRISH DOG FOOD
ROYAL CANIN
KRAFT FOODS
UNILEVER
H J HEINZ
MC DONALD’S
FARLEYS
NEW ZEALAND DIARY BOARD
CAMPINA
TIFFANY
HERSHEYS

21. Client :- NESTLE KIT KAT
Country :- UAE
Product :- CHOCOLATE
Structure :- 30 MIC METBOPP-(COLD SEAL)

22. Client :- NESTLE TOLA
Country :- UAE
Product :- CHOCOLATE
Structure :- BOPP / METBOPP-(COLD SEAL)

23. Client :- CADBURYS
Country :- EGYPT
Product :- CHOCOLATE
Structure :- MIC Pearlised Bopp (Cold Seal)

24. Client :- HERSHEYS
Country :- UAE
Product :- CHOCOLATE
Structure :- BOPP / MET BOPP ( low COF/ high OD)

25. Client :- MAATOUK
Country :- UAE
Product :- COFFEE
Structure :- MATTPET / FOIL / PE

26. Client :- NATIONAL BRANDS
Country :- SOUTH AFRICA
Product :- BISCUITS
Structure :- BOPP / Pearlised BOPP (Low SIT)

27. Client :- BRITANNIA
Country :- UAE
Product :- BISCUITS
Structure :-BOPP / MM 488 (Mobil film) – High Gas barrier

28. Client :- ENGLISH BISCUIT MANUFACTURERS
Country :- PAKISTAN
Product :- BISCUITS
Structure :- 12 PET / 18 MET BOPP

29. Client :- TIGER BRANDS
Country :- SOUTH AFRICA
Product :- ZIPPER POUCH (BREAKFAST CEREAL)
Structure :- PET / PE

30. Client :- MCDONALDS
Country :- EGYPT
Product :- KETCHUP
Structure :- PET / FOIL/ PET/PE – high bond / high shelf life

31. Client :- CAIRO FOODS
Country :- EGYPT
Product :- HEINZ KETCHUP
Structure :- PET / FOIL / CPP ( 1 year shelf life)

32. Client :- AFIA INTERNATIONAL
Country :- EGYPT
Product :- OIL / GHEE
Structure :- PET / PE

33. Client :- AATCO
Country :- SULTANATE OF OMAN
Product :- BURGER KING KETCH-UP
Structure :- PET /FOIL / PET/ PE

34. Client :- UNILEVER
Country :- Egypt
Product :- Tomato paste
Structure :- PET / FOIL/PET/PE

35. Client :- SDOBRY
Country :- RUSSIA
Product :- MAYONNAISE
Structure :- PET / PE ( converted to Standup Pouch with Spout hence PE has to have special properties)

36. Client :- GRACE TEA
Country :- UKRAINE
Product :- 2g TEA SACHETS
Structure :- BOPP / MET BOPP ( high COF)

37. Client :- RENUKA
Country :- SRI LANKA
Product :- COCONUT MILK POWDER
Structure :- PET / FOIL / PE ( seal through contamination)

38. Client :- GRACE
Country :- Jamaica, West Indies
Product :- COCONUT MILK POWDER
Structure :-PET / FOIL / PE

39. Client :- UNILEVER
Country :- ALGERIA
Product :- DETERGENT POWDER
Structure :- BOPP / (W0) PE

40. Client :- PROCTOR & GAMBLE
Country :- SAUDI ARABIA
Product :- SHAMPOO
Structure :- PET / VM BOPP/ PE

41. Client :- RUSSIAN PET FOODS
Country :- RUSSIA
Product :- RETORT PET FOODS
Structure :- PET /FOIL / NYLON / RETORT CPP

42. PRINTING MACHINES SCHIAVI PULSAR - WITH BOBST REGISTER CONTROL
-No. of Colours : Seven
-Max. printing width : 1030mm
-Printing substrates: OPP,METOPP,PET,OPA,WHITE CAVITATED OPP , WHITE OPAQUE OPP, PAPER
ROTOMEC – ROTOPAK WITH ELTROMAT REGISTER CONTROL
-No. of Colours : Eight
-Max. printing width : 1180mm
-Register cold seal for mono webs with Release lacquer coating
-Printing substrates: OPP, METOPP, PET,OPA, OPAQUE OPP,
WHITE CAVITATED OPP , PAPER & LLDPE
SCHAVI ROTOMEC-RS WITH BOBST S-5100 RESISTER CONTROL
-Max. printing width : 1200mm
-GAMA AUTO VISCOSITY CONTROL
-Printing substrates: BOPP,METOPP,PET,OPA,PAPE, OPP-OPAQUE
AND CAVITATED, PAPER

43. SUN PACKAGING COMPANY L.L.C.

44. LAMINATION MACHINES SCHIAVI ECO JUNIOR – 2NOS Year 1999 / 2000
Solvent less Lamination
-Max. printing width : 1200mm
-Substrates: BOPP, MET BOPP, NYLON,OPP OPAQUE,CAVITATED,PET,ALU.FOIL,LLDPE,CPP,METCPP,PAPER
NORD MECCANICA Super Combi Year 2003
Solvent less and Solvent based lamination
-Max. printing width : 1300mm
-Solvent less coating trolley with world mixer
-Rotogravure coating trolley- For solvent base and for water base
-Substrates: OPP, MET OPP, NYLON,CPP,METCPP,PET ALU.FOIL,
OPAQUE CAVITATED,OPAQUE,LLDPE,
NORD MECCANICA Super Combi Year: 2007
-Max. printing width : 1315mm
-Rotogravure coating trolley- For solvent base and for water base lamination
-Registered cold seal Trolley for lamination - Semi Flexo coating unit
OPAQUE CAVITATED, OPAQUE,LLDPE,

45. SUN PACKAGING COMPANY L.L.C.

46. SLITTING MACHINES SCHIAVI EASY SLIT -2 NOS Year 1998 /2000
-Max. printing width : 980mm / 1200mm
-Min. width : 50mm
-Substrates: OPP,PET,OPA,PE/FOIL LAMINATES AND MONO WEBS.
SP-ULTRA WITH QUICK LOCK SYSTEM Year 2003
-Max. printing width : 1400mm
-Substrates: OPP,PET,OPA,CPP,PE,FOIL LAMINATES
DCM PANTHERE Year 2007
-Max. printing width : 1450mm
-Min. width : 30mm
-Substrates: OPP,PET,CPP,OPA,PE/FOIL LAMINATES AND MONO WEBS

47. SUN PACKAGING COMPANY L.L.C.

48. POUCHING MACHINES Type of Pouches: - 3 Side Seal
- Center Seal with / without Gusset
- 3 Side Seal with Zipper
- Stand Up Pouch with Zipper or K seal
- Quad Seal Pouch
- Stand up Pouch with Die Cut
- Pouches with Rope Handle / Euro slots / C Slots
- Pouches with 3 Finger Slots

49. SUN PACKAGING COMPANY L.L.C.

50. Multilayer Co-extrusion Blown Film Line
Width: mm (max)
Thickness range :- 20mic TO 150 mic
Auto gauge & Auto Profile Control: PlastControl
Feeding System: Gravimetric system , Plastcontrol
Fully controlled IBC & OBC cooling system

51. SUN PACKAGING COMPANY L.L.C.

52. EXTRUSION COATING LAMINATION MACHINE
WIDTH :- 1250mm (MAX)
THICKNESS :- 7gsm TO 40gsm

53. SUN PACKAGING COMPANY L.L.C.

54. Sun Packaging Co LLC
The journey continues------

55. THANK YOU