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QUALITY CONTROL OF COMPOSITION OF BLACK POLYMERES.

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Presentation on theme: "QUALITY CONTROL OF COMPOSITION OF BLACK POLYMERES."— Presentation transcript:

1 QUALITY CONTROL OF COMPOSITION OF BLACK POLYMERES

2 ANALYSIS OF NONTRANSPARENT POLYMERS Aim: Industrial Quality Control of polymers Procedure Mixture design Attenuated Total Reflection Derivative spectroscopy Multivariate calibration

3 Calibration Prediction x y y x

4 Instrumental (spectral) variables Wavelength Absorbance System Selective a variable (The concentration of an analyte) Wavelength Absorbance X Y

5 A B C 3-Component mixture The mixture range of a three-component system, is described by a triangular surface X A + X B + X C = 1 (closure)

6 A B C A B C

7 A B C 15% 35% 60% 80% 10% 0%

8 ROI (Region of Interest) 1 6 17 5 15 74 14 23 10 11 12 13 98 16 18 Production Target Sample

9 The Mixture Design www.prs.no

10 sample PRESSURE IR-beam,OUT IR-beam,IN ZnSe-crystall Attenuated Total Reflection (ATR)

11 INTENSITY VS WAVENUMBERS

12 Raw and 2nd derivative Spectra www.prs.no

13 2nd Derivative Spectra

14 SAMPLE x (2nd derivatives of spectra) y1y1 y2y2 y3y3 WAVENUMBER PREDICTIVE / SPECTRAL VARIABLES PREDICTED VARIABLES/ CONCENTRATIONS

15 PREDICTION www.prs.no

16 LOADINGS COMP. 1

17 LOADINGS COMP. 2

18 LOADINGS COMP. 3

19 LOADINGS COMP. 4

20 LOADINGS COMP. 5

21 Attenuated Total Reflectance spectrum 2nd derivative spectrum Concentrations (Mixture space) PREDICTION

22 By looking at instrumental analysis as a way of numeric characterisation of complex system, the kinds of prediction analysis shown in this lecture can be performed to obtain any kind of property of a system that can be precisely represented by a continuous instrument profile.

23 CHEMOMETRICS/QUALIMETRICS

24 RAW MATERIAL (FEED) MANUFACTURING PROCESS PRODUCT QUALITY=f(NIR) CONTROL=f(NIR) QUALITY=f(NIR) PROPERTY(QUALITY) <= NIR RELATIONSHIPS

25 PROCESS CHEMOMETRICS IDENTIFY CRITICAL STEPS CONTROL? NEW MEASUREMENTS? NEW TOOLS?


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