1. Page 1 ITER Control System – meeting – date © 2013, ITER Organization The Control System of ITER Overview, status and PS integration CODAC team ITER IO

2. Page 2 ITER Control System – meeting – date © 2013, ITER Organization What the ITER Control System is ? Why do we need standards ? What are these standards ? How to get informed about ? How to procure and use them ? How to test and integrate the I&C systems ? What is already done by IO and is expected ? Everything you always wanted to know about ITER I&C but were afraid to ask

3. Page 3 ITER Control System – meeting – date © 2013, ITER Organization Introduction to The Control System of ITER PCDH v7

4. Page 4 ITER Control System – meeting – date © 2013, ITER Organization 1.Conventional Controls 2.Interlock controls Investment protection 3.Safety controls Occupational, Nuclear ITER Control System overview: Three vertical tiers with limited direct interface

5. Page 5 ITER Control System – meeting – date © 2013, ITER Organization Plant system I&C Central I&C ITER Control System overview: Two horizontal layers interfaced with networks Target: well identify functionalities and interfaces

6. Page 6 ITER Control System – meeting – date © 2013, ITER Organization ITER Control System physical architecture As much as possible close to what is commonly in use for I&C

7. Page 7 ITER Control System – meeting – date © 2013, ITER Organization ITER Control System functional architecture: Made of a finite set of “Lego block” which can be selected and connected as required Common architecture but versatile and scalable

8. Page 8 ITER Control System – meeting – date © 2013, ITER Organization ITER Control System overview: Some figures ParameterValue Total number of computers1.000 Total number of signals (wires)100.000 Total number of process variables1.000.000 Total number of active operator screens100 Update rate per screen (200 PVs)5 Hz Maximum sustained data flow on PON50 MB/s Total engineering archive rate5 MB/s Total scientific archive rate20 GB/s Total scientific archive capacityFew PB/year Accuracy of time synchronization50 ns RMS Maximum latency asynchronous events1 ms Maximum latency sensor to actuator (SDN)500 µs Maximum jitter sensor to actuator (SDN)50 µs Maximum sustained data flow on SDN25 MB/s ITER: a scientific facility made of COTS and specific systems

9. Page 9 ITER Control System – meeting – date © 2013, ITER Organization The ITER standards For I&C systems

10. Page 10 ITER Control System – meeting – date © 2013, ITER Organization I&C standards: why? Main challenge for I&C systems is the integration Statements: 1. Most of components or plant systems of ITER are procured “in-kind” from the seven ITER member partners. 2.These components will come with their own local control systems. 3. For integrated operation purpose, these local control system will be all interfaced to the Central I&C systems. 4.There will be a huge number of physical and functional interfaces. 5. After commissioning, ITER IO will have to maintain everything.

11. Page 11 ITER Control System – meeting – date © 2013, ITER Organization I&C standards: Integration purpose Target: Central I&C interfaces The physical and functional interfaces with central I&C systems. The naming conventions and data format. Workflows and procedures for integration.

12. Page 12 ITER Control System – meeting – date © 2013, ITER Organization I&C standards: maintenance purpose The I&C standards have been checked and tested for suitability Target: Components of the plant system I&C Products and technology (HW and SW) for controllers directly interfaced to central I&C systems. Products for I&C cubicles enclosures.

13. Page 13 ITER Control System – meeting – date © 2013, ITER Organization Plant Operation Network (PON): Industrial Ethernet Synchronous Databus Network (SDN): UDP multicast on 10 Gb Ethernet Time Communication Network (TCN): PTP, IEEE 1588 Audio-Video Network (AVN): 10 Gb Ethernet Data Archiving Network (DAN): 10 Gb Ethernet Central Interlock Network (CIN): Industrial Ethernet Central Safety Network (CSN): Industrial Ethernet + Hard Wires I&C standards - Physical interfaces: Networks

14. Page 14 ITER Control System – meeting – date © 2013, ITER Organization I&C standards - physical interfaces: Network interfaces IO provides for free one integration kit for each plant system I&C. Others Network interfaces shall be ordered separately by the suppliers. The “Integration Kit” is gathering everything the suppliers need as HW interface for Central I&C systems. See: Integration Kit for PS I&C (C8X9AE)Integration Kit for PS I&C (C8X9AE)

15. Page 15 ITER Control System – meeting – date © 2013, ITER Organization Are implemented in CODAC Core Systems (CCS) for: Plant system I&C supervisory control and monitoring (HMI). Data archiving retrieval and display. Event handling and synchronization. Configuration management (plant systems and plant) CODAC is responsible for defining and providing the solution and tools for implementation. Based on EPICS Channel Access protocol for PON interface. EPICS (Experimental Physics and Industrial Control System ) EPICS (Experimental Physics and Industrial Control System ) Other CODAC solutions: see CODAC Core Systems v4.0 * documentation at: https://www.iter.org/org/team/chd/cid/codac/Pages/CoreSystem.aspx https://www.iter.org/org/team/chd/cid/codac/Pages/CoreSystem.aspx I&C standards - Functional interfaces CODAC team provides required tools and assistance services (training + support) for user configuration and integration

16. Page 16 ITER Control System – meeting – date © 2013, ITER Organization Pa ge 16 CODAC Core System distribution: today status

17. Page 17 ITER Control System – meeting – date © 2013, ITER Organization Pa ge 17 CODAC Core System distribution: today status

18. Page 18 ITER Control System – meeting – date © 2013, ITER Organization I&C standards - products: Slow controllers Slow controllers are addressing industrial controls, fail safe controls and redundant controls. See: ITER catalogue for I&C products - Slow controllers PLC (333J63)ITER catalogue for I&C products - Slow controllers PLC (333J63) Are Siemens S7-300 and S7-400 products Are ET200M and ET200S for Remote IO Are covering standard ITER signals

19. Page 19 ITER Control System – meeting – date © 2013, ITER Organization I&C standards - technology: Fast controllers Fast controllers are addressing controls not implementable in slow controllers. See: ITER Catalog of I&C products - Fast Contollers (345X28)ITER Catalog of I&C products - Fast Contollers (345X28) SW supported by CCS

20. Page 20 ITER Control System – meeting – date © 2013, ITER Organization I&C standards: products details: I&C cubicle enclosures ITER standards enclosures are suited to interface the cable trays and are monitored by a standard system. See: ITER catalogue for I&C products - Cubicles (35LXVZ)ITER catalogue for I&C products - Cubicles (35LXVZ) Are Schneider Electric products Address floor standing and wall mounted cubicles Address Standard and EMC protected.

21. Page 21 ITER Control System – meeting – date © 2013, ITER Organization I&C standards: I&C design data and deliverables CODAC Core System generates automatically the functional interfaces I&C design data, see: Methodology for Plant System I&C specifications (353AZY)Methodology for Plant System I&C specifications (353AZY) Address design phase and manufacture phases for I&C I&C design data: what we need to initiate the integration process I&C deliverables: What to deliver at manufacture. From design to manufacture

22. Page 22 ITER Control System – meeting – date © 2013, ITER Organization How to get informed and trained about ITER solutions for I&C ?

23. Page 23 ITER Control System – meeting – date © 2013, ITER Organization I&C standards repository = PCDH Plant Control Design Handbook (PCDH) defines methodology, standards, specifications and interfaces applicable to all ITER plant systems I&C. PCDH is an annex to Project Requirements (PR) and applicable to all Procurement Arrangements with I&C. All major project reviews are required to show that PCDH standards are followed.

24. Page 24 ITER Control System – meeting – date © 2013, ITER Organization Publicly available at https://www.iter.org/org/team/chd/cid/codac/Pages/PlantControlHandbook.aspx PCDH access: public access

25. Page 25 ITER Control System – meeting – date © 2013, ITER Organization PCDH access: IDM access Use IDM references. See: http://www.iter.org/getaccount for IDM account creationhttp://www.iter.org/getaccount PCDH v7 to be released by April 2013 is the final version

26. Page 26 ITER Control System – meeting – date © 2013, ITER Organization CODAC Core System training Subscriptions: http://www.iter.org/org/team/chd/cid/codac/CoreSystemTraininghttp://www.iter.org/org/team/chd/cid/codac/CoreSystemTraining To get started on ITER solutions for I&C. Scheduled every month in ITER premises. Address all users of ITER solutions for I&C. One to 4 days training depending on scope. Free of charge for the trainees.

27. Page 27 ITER Control System – meeting – date © 2013, ITER Organization How to procure and use ITER standards for I&C ?

28. Page 28 ITER Control System – meeting – date © 2013, ITER Organization StandardProcedure to apply for ordering Strategic agreement in place CODAC Core Systems http://www.iter.org/org/team/chd/cid/c odac/coresystem No, CCS subscription required only, free of charge Slow controllers Siemens S7 PLC ordering process for EU DA - IO standards for I&C products Yes with Siemens including a special ITER discount Cubicles http://www.iter-schneider-electric.com/Yes with Schneider- Electric including a special ITER discount Fast controllers Check product references in the catalogue: Fast Contollers (345X28) and order to the right supplier.Fast Contollers (345X28) In preparation How to procure ITER standards for I&C

29. Page 29 ITER Control System – meeting – date © 2013, ITER Organization How to use ITER standards for I&C: A set of guidelines as how to applicable to I&C systems Guidelines for ITER operator user interface (3XLESZ)3XLESZ Guidelines for ITER alarm system management (3WCD7T)3WCD7T Guidelines for PON archiving (B7N2B7)B7N2B7 Guidelines for Plant system operating state management (AC2P4J)AC2P4J PLC software engineering handbook (3QPL4H)3QPL4H Guidelines for diagnostic data structure and plant system status information (354SJ3)354SJ3 Guidelines for fast controllers (333K4C)333K4C Guidelines for I&C signal interface (3299VT),3299VT Guidelines for I&C cubicle configuration (4H5DW6)4H5DW6 Guidelines for PIS design (3PZ2D2)3PZ2D2 Guidelines for PIS integration and configuration (7LELG4)7LELG4 Guidelines for PSS design (C99J7G)C99J7G PCDH guidelines are IO recommendations for implementing IO standards

30. Page 30 ITER Control System – meeting – date © 2013, ITER Organization How to use ITER standards for I&C: Some illustrations: Signal interface, cubicle configuration, PLC SW engineering

31. Page 31 ITER Control System – meeting – date © 2013, ITER Organization How to test and integrate I&C system at ITER ?

32. Page 32 ITER Control System – meeting – date © 2013, ITER Organization How to test and integrate I&C systems ? Model of Life-Cycle in use at ITER: 1.Manufacture is ended with FAT in supplier premises. 2.Integration on ITER site is ended with SAT and hand-over. 3.Integrated commissioning under IO responsibility. 4.Operation under IO responsibility. Focus on phases 1 and 2 with following principles: 1.Get an approved design which includes I&C standards requirements. 2.Full compliance to the approved design checked during manufacture. 3.Central I&C interfaces tested at the earliest (FAT) using CODAC solution and CODAC support: mini-CODAC systems delivered for that purpose. 4.Integration on ITER site is checked and supported by CODAC team for the connection to the CODAC infrastructure. Details are still TBD, but draft scenarios addressed in: Plant system I&C Integration plan (3VVU9W)

33. Page 33 ITER Control System – meeting – date © 2013, ITER Organization Already done by IO for I&C Selection of ITER solutions for I&C. Endorsement of our partners for these solutions. Test and validation of ITER solutions on simulated use cases. Set up training sessions open to all users. Implementation of ITER solutions on real use cases in IO: (SSEN, B55) Implementation of ITER solutions on real use cases in partners: (KSTAR)

34. Page 34 ITER Control System – meeting – date © 2013, ITER Organization ITER project has Selected I&C standard solutions, architectures and interfaces for risk reduction and cost saving at procurement integration. The suitability of these solutions has been checked against user reviews and real use cases implementation. ITER CODAC is now offering support and training services for helping the suppliers and users in implementing these solutions. Opportunities for the industry shall be investigated mainly with the procurement suppliers and with IO for procurement integration. Conclusion ITER IO is ready for dealing with I&C business for the detailed design and manufacture phases

35. Page 35 ITER Control System – meeting – date © 2013, ITER Organization Thank you for your attention