1. G RANT P RIDECO Safety Training – “A tool for life.” Welcome

2. G RANT P RIDECO Course Goals Understand Lockout Tagout devices Be aware of energy types Understand the importance of communication in performing Lockout Tagout procedures

3. G RANT P RIDECO Segments Introduction Definitions Training Lockout/Tagout Procedures Generic Energy Isolation Methods Restoring Service to Equipment Locks & Tags Periodic Inspection Summary

4. G RANT P RIDECO This program covers the lockout/tagout requirements that shall be used when servicing and performing maintenance on machines and equipment, in which the unexpected energization, startup, or release of stored energy could cause injury. This section specifies minimum requirements for the control of hazardous energy. Each site is required to develop their own equipment-specific lockout/tagout procedures, by using the guidelines outlined. Introduction

5. G RANT P RIDECO Segments Introduction Definitions Training Lockout/Tagout Procedures Generic Energy Isolation Methods Restoring Service to Equipment Locks & Tags Periodic Inspection Summary

6. G RANT P RIDECO 1.Authorized employee: Any person who locks out or tags out machines or equipment in order to perform servicing or maintenance on that machine or equipment. Definitions

7. G RANT P RIDECO 2.Affected employees: Persons who work in areas where energy sources are locked or tagged out, but are not directly involved in the isolation activity. Definitions

8. G RANT P RIDECO 3.Energy isolating device: A mechanical device that physically blocks or isolates energy. Definitions

9. G RANT P RIDECO 4.Energy source: An energy source is any electrical, mechanical, hydraulic, pneumatic, gravitational, chemical, nuclear, thermal, or other source of energy that could cause injury. Definitions

10. G RANT P RIDECO All energy sources associated with equipment must be locked and/or tagged out in the position which isolates the employee(s) from the hazardous energy, when maintenance or servicing work is being performed by either company or contract personnel. Definitions

11. G RANT P RIDECO Operating supervisors will be responsible for ensuring that all equipment and energy sources are properly locked and tagged prior to starting work. An electrical watch person (similar to a fire watch) is prohibited as a substitution for this procedure. Definitions

12. G RANT P RIDECO The use and procedures of the lockout/tagout program shall be reviewed annually by appropriate operations personnel. Training shall be documented. Definitions

13. G RANT P RIDECO The Operations Center is responsible for determining the degree of specificity of written lockout procedures for equipment within their area. Definitions

14. G RANT P RIDECO Whenever contract employees are scheduled to perform work covered by this program, both employers (Company and contractor) must comply with the requirements of this section. Definitions

15. G RANT P RIDECO This program does not apply to: Handheld power tools or stationary equipment whose electrical power may be controlled by the unplugging of equipment from the energy source, when both plug and cord are under the control of the employee performing the service or maintenance. Definitions

16. G RANT P RIDECO Segments Introduction Definitions Training Lockout/Tagout Procedures Generic Energy Isolation Methods Restoring Service to Equipment Locks & Tags Periodic Inspection Summary

17. G RANT P RIDECO All employees who participate in the lockout/tagout program or who may be affected by the program, must be trained prior to their participation in the program and annually thereafter. 1.Each authorized employee shall receive training in the recognition of applicable hazardous energy sources, the type and magnitude of the energy available in the workplace, and the methods and means necessary for energy isolation and control. Training

18. G RANT P RIDECO 2.Each affected employee shall be instructed in the purpose and use of the energy control procedure. Training

19. G RANT P RIDECO 3.All other employees whose work operations are or may be in an area where energy control procedures may be utilized, shall be instructed about the procedure and about the prohibition relating to attempts to restart or reenergize machines or equipment that is locked out or tagged out. Training

20. G RANT P RIDECO The training shall ensure that the purpose and function of the lockout/tagout program is understood and that the knowledge and skills required for the safe application, usage and removal of energy controls are conveyed to the employees. Training

21. G RANT P RIDECO Training shall specifically encompass: recognition of hazardous energy sources; type and magnitude of energy in the workplace; methods and means necessary for energy control; and the purpose and use of the lockout/tagout program. The training shall also include rules and techniques to be used for authorization, and the means to be used for enforcement of the program. Training

22. G RANT P RIDECO Explanation of tags and their means of attachment. It should be emphasized that the tags and their means of attachment must be made of materials which will withstand the environmental conditions encountered in the workplace. Tags are essentially warning labels affixed to energy isolating devices, and do not provide the physical restraint on those devices that is provided by a lock. Training

23. G RANT P RIDECO Retraining shall be provided whenever there is a change in the lockout/tagout program and whenever job changes or changes in equipment or processes present a new hazard. Training

24. G RANT P RIDECO This training will be documented, including the date and names of employees attending the training. Training

25. G RANT P RIDECO Segments Introduction Definitions Training Lockout/Tagout Procedures Generic Energy Isolation Methods Restoring Service to Equipment Locks & Tags Periodic Inspection Summary

26. G RANT P RIDECO Work will not be conducted without a pre-job risk assessment and a safety discussion appropriate for the level of risk. LOTO Procedures

27. G RANT P RIDECO Employees involved in the lockout must be knowledgeable of the type and amount of the energy, the hazards of the energy to be controlled, and the method or means to control the energy, before turning off a machine or equipment. LOTO Procedures

28. G RANT P RIDECO Notify all affected employees (before and after) about the lockout/tagout procedure and the prohibition regarding attempts to restart or reenergize equipment locked/tagged out. LOTO Procedures

29. G RANT P RIDECO Machinery or equipment shall be turned off or shut down using the procedures established. An orderly shutdown must be utilized to avoid any additional or increased hazards to employees as a result of equipment shutdown. LOTO Procedures

30. G RANT P RIDECO All energy isolating devices which are needed to control the energy to machinery or equipment, shall be physically located and appropriately operated to isolate the machinery or equipment from the energy source(s). LOTO Procedures

31. G RANT P RIDECO Lock out the equipment with a personal lock approved by the supervisor in charge. The tag shall be dated and signed by the person performing the work. LOTO Procedures

32. G RANT P RIDECO Lockout or tagout devices must be affixed to each energy or isolating device by the employee authorized by the supervisor in charge. The devices shall be attached in a manner that will hold the energy isolating devices in a “safe”or “off” position. LOTO Procedures

33. G RANT P RIDECO No lock shall be affixed without a tag stating who locked out the equipment and the date and reason it was locked out. Tagout devices, where used, shall be attached to clearly indicate that the operation or movement of energy isolating devices from the safe or off position is prohibited. 1.Where tagout devices are used with energy isolating devices designed with the capability of being locked, the tag attachment shall be fastened at the same point at which the lock would have been attached. LOTO Procedures

34. G RANT P RIDECO 2.Where a tag cannot be affixed directly to the energy isolating device, the tag shall be located as closely and safely as possible to the device, in a position that will be immediately obvious to anyone attempting to operate the equipment. LOTO Procedures

35. G RANT P RIDECO If more than one group is working on the same item (including different maintenance crafts) each authorized person from each craft will place a lock on the multiple hasp and will sign and date the DANGER, DO NOT START tag. Each craft or group will test the equipment at the start station to determine that the equipment is inoperable. LOTO Procedures

36. G RANT P RIDECO Following the application of lockout or tagout devices to energy isolating devices, all potentially hazardous stored or residual energy shall be relieved, disconnected, restrained, or otherwise rendered safe. If there is a possibility of re-accumulation of stored energy to a hazardous level, verification of isolation shall be continued until the servicing or maintenance is completed, or until the possibility of such accumulation no longer exists. LOTO Procedures

37. G RANT P RIDECO After ensuring that all personnel are clear, the equipment must be tested to verify that it is properly locked out and will not operate. NOTE: Be certain to return the switch or start button that was used to test the lockout to its off or neutral position. LOTO Procedures

38. G RANT P RIDECO At the beginning of each shift, or after any substantial absence from the job (breaks or meals), any craft persons who have equipment locked out will check the equipment and the disconnecting device to determine that all equipment is safe for work and has not been returned to service during their absence. LOTO Procedures

39. G RANT P RIDECO Segments Introduction Definitions Training Lockout/Tagout Procedures Generic Energy Isolation Methods Restoring Service to Equipment Locks & Tags Periodic Inspection Summary

40. G RANT P RIDECO The following methods may be used as a guideline in developing site-specific and equipment-specific lockout/tagout procedures: Electrical (motor controllers, capacitors, circuit breakers, etc.) 1.Shut down the equipment using the selector switch, followed by the master disconnect. Generic Energy Isolation Methods

41. G RANT P RIDECO 2. Ensure that all power sources are locked and tagged out. Generic Energy Isolation Methods

42. G RANT P RIDECO 3.Stored electrical energy must be bled to obtain zero energy state. Generic Energy Isolation Methods

43. G RANT P RIDECO 4.When working on or near exposed de-energized electrical equipment, a qualified person shall use test equipment and shall use a tester to ensure that all circuits are dead. Generic Energy Isolation Methods

44. G RANT P RIDECO 5.If additional energy sources are present, follow the applicable method of energy isolation listed in this section. Generic Energy Isolation Methods

45. G RANT P RIDECO Pneumatic (starting air, control valves, instrument air, etc.) 1.Identify the system to be isolated. 2.Close the block valves upstream and downstream of the section. 3.Release the pressure to reach a zero energy state, utilizing a controlled bleed-off. Generic Energy Isolation Methods

46. G RANT P RIDECO 4.Use chains, energy isolation air valves, shutoff valves, padlocks and lockouts to lock out the energy source. Disconnecting the line is the preferred means of isolation. 5.If additional energy sources are present, follow the applicable method of energy isolation listed in this section. Generic Energy Isolation Methods

47. G RANT P RIDECO Hydraulic (valve actuators, presses) 1.Identify the system to be isolated. 2.Isolate the system. 3.Release the pressure to reach a zero energy state. Generic Energy Isolation Methods

48. G RANT P RIDECO 4.Use lockout valves, chains, padlocks, and lockouts to lock out energy source. 5.If additional energy sources are present, follow the applicable method of energy isolation listed in this section. Generic Energy Isolation Methods

49. G RANT P RIDECO Fluids and Gases (piping systems, vessels, production/process equipment, storage tanks, etc.) 1.Identify the system to be isolated. 2.Isolate all inlet and outlet piping by disconnecting, by inserting blinds, or by the use of double block and bleed. (Double block and bleed is not acceptable for confined space entry). 3.Release the pressure to reach a zero energy state. Generic Energy Isolation Methods

50. G RANT P RIDECO 4.If additional energy sources are present, follow the applicable method of energy isolation listed in this section. 5.Refer to the Confined Space Entry Program chapter, if applicable. Generic Energy Isolation Methods

51. G RANT P RIDECO Mechanical (pumping units, counterweights, flywheels, etc.) 1.Release all stored mechanical energy or block the energy. Be aware of gravity, springs, tension, and other sources of energy that are not always obvious. 2.Use blocks, pins, or chains to restrain energy when equipment cannot be brought to a zero potential energy state. Generic Energy Isolation Methods

52. G RANT P RIDECO 3.Padlocks, lockouts, and tags shall be used to lock out and tag out mechanical energy. 4.If additional energy sources are present, follow the applicable methods of energy isolation listed in this section. Generic Energy Isolation Methods

53. G RANT P RIDECO Segments Introduction Definitions Training Lockout/Tagout Procedures Generic Energy Isolation Methods Restoring Service to Equipment Locks & Tags Periodic Inspection Summary

54. G RANT P RIDECO After each phase of the work is complete, the locks for that crew may be removed. 1.The work area shall be inspected to ensure that nonessential items have been removed and that machine or equipment components are operationally intact. 2.The work area shall be checked to ensure that all employees have been safely positioned or removed. Restoring Service to Equipment

55. G RANT P RIDECO 3. The person authorized by the supervisor-in-charge will remove the last lock, release the “Do Not Start” tag, and notify the individual responsible for the plant or satellite equipment -- that repairs are now complete and the equipment is ready for service. Restoring Service to Equipment

56. G RANT P RIDECO 4. After lockout or tagout devices have been removed and before a machine or equipment is started, affected employees shall be notified that the lockout or tagout devices have been removed. 5. Contractors will not be authorized to return plant or satellite equipment to service. However, the Field, Production or Maintenance Foreman may authorize contractors to return field equipment to service. Restoring Service to Equipment

57. G RANT P RIDECO Each lockout or tagout device shall be removed from each energy isolating device by the employee who applied the device. When the authorized employee who applied the lockout or tagout device is not available to remove it, the device may be removed under the direction of operating supervisors (see item 4 below {Next Slide}), provided that specific procedures and training for such removal have been developed, documented, and incorporated into the Company control program. Restoring Service to Equipment

58. G RANT P RIDECO Each location must have its own site-specific written procedure for the removal of an employee’s lock, or the location may adopt procedures presented by this manual. It must be demonstrated that the specific procedure provides equivalent safety to the removal of the device by the authorized employee who applied it. The specific procedure shall include at least the following elements: 1.Determine conclusively that the job has been completed and no personnel remain in the affected area. 2.Verify that the employee is not at the facility. Restoring Service to Equipment

59. G RANT P RIDECO 3.The supervisor-in-charge will make a reasonable effort to contact the affected employee to inform him that his lockout/tagout device has been removed, and will ensure that the affected employee has this knowledge before work resumes at the facility. Restoring Service to Equipment

60. G RANT P RIDECO 4.The field, plant and platform foreman, maintenance or operations foreman, the employee’s immediate supervisor, or the employee’s relief are authorized to use procedure #3 and then remove the lock or tag. Restoring Service to Equipment

61. G RANT P RIDECO The individual restoring energy to the equipment must: 1.Inspect the work to ensure that nonessential items have been removed. 2.Ensure that the equipment components are operationally intact. 3.Check the work area to ensure that all employees are safely positioned or removed from the equipment. Restoring Service to Equipment

62. G RANT P RIDECO Segments Introduction Definitions Training Lockout/Tagout Procedures Generic Energy Isolation Methods Restoring Service to Equipment Locks & Tags Periodic Inspection Summary

63. G RANT P RIDECO Locks & Tags {A} While repair or other work is being performed on equipment powered by an external source, that equipment must be locked out as required in paragraph B {Next Slide} of this section or, if a lockout provision does not exist on the equipment, must be disconnected from the power source or otherwise deactivated, unless the nature of the work being performed necessitates that the power be connected or the equipment activated.

64. G RANT P RIDECO {B} If the equipment has a lockout or other device designed to prevent unintentional activation of the equipment, the lockout or other device must be engaged while the work is being performed on the equipment, unless the nature of the work being performed necessitates that the equipment be activated. Locks & Tags

65. G RANT P RIDECO A tag must be placed at the point where the equipment connects to a power source and at the location of the control panel activating the power... 1.Warning that equipment is being worked on. 2.Warning that the power source must not be connected or the equipment activated, if the power source is disconnected or the equipment deactivated. Locks & Tags

66. G RANT P RIDECO The tags must not be removed without the permission of either the person who placed the tags, that person’s immediate supervisor, or their respective relief. Locks & Tags

67. G RANT P RIDECO Each facility shall provide standardized tags and individually keyed locks as required to execute the above outlined procedure. The uniquely keyed locks shall be of a specific design used only for the lockout/tagout program. Locks & Tags

68. G RANT P RIDECO “Your Company's” tags or their equivalent shall be used. Tags are available from Stationary stock (forms). Locks & Tags

69. G RANT P RIDECO Tag attachment devices must be of a non-reusable type, attachable by hand, self-locking and non-releasable, with a minimum unlocking strength of no less that 50 pounds. A one-piece all-environment-tolerant nylon cable tie-type device is acceptable for this application. Locks & Tags

70. G RANT P RIDECO Segments Introduction Definitions Training Lockout/Tagout Procedures Generic Energy Isolation Methods Restoring Service to Equipment Locks & Tags Periodic Inspection Summary

71. G RANT P RIDECO Periodic Inspection Each facility must conduct a periodic inspection and test of every site lockout/tagout procedure (at least annually) to ensure it is effective and is being followed. The inspection and test must be documented.

72. G RANT P RIDECO Any deficiencies found during the inspection must be immediately corrected. The review shall be performed by an authorized person other than one currently utilizing the lockout/tagout procedure under review. It will include a review between the inspector and each employee who utilizes the lockout/tagout procedure, of the responsibilities under the procedure being inspected. Periodic Inspection

73. G RANT P RIDECO Segments Introduction Definitions Training Lockout/Tagout Procedures Generic Energy Isolation Methods Restoring Service to Equipment Locks & Tags Periodic Inspection Summary

74. G RANT P RIDECO When following Lockout / Tagout procedures you should Identify all energy sources. Qualified person removing last lockout device must make sure work in completed and equipment is safe to operate. Only qualified personnel will attach Lockout / Tagout devices. Equipment must be tested after locks/tags are in place. Summary

75. G RANT P RIDECO