1. 4/14/2017

2. Henny Penny World Headquarters
Welcome!
Henny Penny World Headquarters

3. Class Schedule
Training Materials (Books & CD’s)
Safety & Exits
Breaks
Restrooms
Smoking Areas
Telephones
Pagers & Cell Phones

6. 4/14/2017

7. Installation Responsibilities List
Henny Penny LOV Fryer
Installation Responsibilities List
Electrician
1) Connect exhaust fan electrical power connections and interlocks.
2) Test and check fan interlock circuit for proper operation with fryer(s).
Plumber:
1) If gas fryers, assemble and connect gas manifold to flexible gas connection provided.
2) Assure proper gas pressure is present.

8. Installation Responsibilities List
Henny Penny LOV Fryer
Installation Responsibilities List
Store Responsibilities:
IMPORTANT: Please note that the LOV fryer is not a plug and play fryer. You must have your local FASC conduct start up and training prior to use. Please carefully coordinate the installation, check out and training. This must be accomplished in the proper order and immediately after one another. This is especially vital for replacement fryer installations. FASC start up and training must always occur on the same trip.

9. Installation Responsibilities List
Henny Penny LOV Fryer
Installation Responsibilities List
Store Responsibilities: Continued
Coordinate the Fryer Check Out and Training with FASC prior to installation.
2) Notify and schedule RTI if the location is a bulk oil location. Note: RTI will require an additional two hours of prep time per fryer prior to the FASC check out.
3) Order Magnesol Filter pads to have on hand for training. Magnesol Universal Pad Kit #

10. Installation Responsibilities List
Henny Penny LOV Fryer
Installation Responsibilities List
Store Responsibilities: Continued
4) Install Fryer: The Store is responsible to have fryer installed by KES or other service agent.
a) Uncrate fryer and install per installation procedures in manual
b) Level the fryer
c) Verify line power
d) Dispose of old fryer if applicable
e) Rinse and dry vats
5) Arrange to have key personnel available to attend two hour training session with FASC immediately after start-up.

11. Installation Responsibilities List
Henny Penny LOV Fryer
Installation Responsibilities List
Basic Function of FASC Start UP: (Complete Checklist will be signed by manager)
1) Ensure fryer is properly fit restrained and level in accordance with specification
2) Perform SETUP on all computers.
3) GAS fryers, check incoming gas flow pressure with all vat burners on (Natural Gas: 4-6” W.C; LP Gas: 11-14” ) ELECTRIC fryers ensure applied voltage matches the rating plate..
4) Test and confirm Auto Top Off system is working properly

12. Installation Responsibilities List
Henny Penny LOV Fryer
Installation Responsibilities List
Basic Function of FASC Start UP: (Complete Checklist will be signed by manager) Continued
5) Verify that all filter parts (filter pan, filter screen, filter pad, hold-down ring, crumb tray, and O-rings) are present. Visually inspect the oil drain and return system to ensure all connections are tight. Perform filter cycle and verify operation.
6) Heat up each vat and confirm recovery time is less than (1:40 electric) (2:25 gas).

13. Installation Responsibilities List
Henny Penny LOV Fryer
Installation Responsibilities List
Basic Function of FASC Training: (Complete checklist will be signed by manager)
1) Basic Overview of LOV Fryer concept & hands on demonstration of the following:
2) AIF Filter Operation
3) Maintenance Filter Operation
4) Filter Pan Cleaning
5) Control programming
6) Shortening Disposal
7) Deep Clean Process
8) Special Manager Information Mode

14. LVE Electronic Control

15. Left and Right Control FR FRIES
The electronic control panel is a pushbutton control that includes a left and a right side control feature.

16. Full Vat Controller
The Full Vat controller provides an assigned product timer for left and right side Baskets that share a common single Vat.

17. Split Vat Controller
The Split Vat controller provides a product timer for individual left and right side Vats. A Split Vat can accommodate one basket.

18. The “heat light” LED’s light when the control calls for heat.

19. Number 1 Pushbutton
The number one pushbutton is used to start and stop a Product cook cycle. It is also used to answer “Yes”.

20. Number 2 Pushbutton
The number two pushbutton is used to start and stop a Product cook cycle. It also is used to answer “No” to a prompt.

21. Digital Display FLTR NOW FR FRIES
The electronic control visually displays programming, product cook cycle, filtering, and other information and messages.

22. The power button turns the associated controller on or off.

23. Product Pushbutton
Press a product button to select a specific product.

24. Temp Pushbutton
Touch the “Temperature” pushbutton to view the current oil temperature.

25. Filter Pushbuttons
Pressing one “Filter” pushbutton will get you access to the filter menu, pressing both “Filter” pushbuttons will get into the Henny Penny Info Mode.

26. Info Pushbutton
Touch the “Information” pushbutton to view the recovery time, access managers info mode, and toggle between languages.

27. Temp & Info Buttons Level 1 programming: Access Code 1-2-3-4
Product Programming
AIF Clock
Deep Clean Mode
Fryer Setup
Level 2 Programming: Access Code
Advanced Fryer Setup
E-log
Password
Alert tone
Filter After
Filter Time

28. Temp & Info Buttons Level 3 programming: Access Code 1-1-2-2-1-1-2-2
Tech Resets
Special Programming
Clock Set
Data Communications
Heat Control
Tech Mode
Stats Mode

29. Summary The controller has a left and right side control.
The Heat light LED lights when calling for heat.
Touch the “1” button to start/stop and answer “YES”.
Touch the “2” button to start/stop and answer “NO”.
The control display will show numerous messages.
The power button turns the assigned control and heating element off.
Use the Product button’s to select the desired product.
The Filter pushbuttons are used for information mode and the filtering mode.
The Information pushbutton will show the recovery time.

30. LVE Heat System

31. LVE Heat System
Hinged Elements
Cleaning
Service

32. LVE Heat System
2, 7KW Element (Full Vat)
1, 7KW Elements (Split Vat)

33. Element in down position
LVE Heat System
Tilt switch
Confirms heating elements are lowered
Element in down position
Element in up position

34. LVE Heat System
High Limit thermostat

35. LVE Heat System
Primary (Safety Contactor)
Secondary (Heat Contactor)

36. LVE Heat System
RTD’s (Temperature Probes)

37. LVE Heat System Block Diagram L1 L2 L3 L2 L3 L1 Heating Elements
Primary (Safety) Contactor
Secondary (Heat) Contactor L1 L2 L3 L2 L3 L1
Heating
Elements
Electronic Controller
SAFETY CHAIN
AIF
Drain Pan
Switch
Hi-Limit
Tilt
Switch
RTD Probe

38. LVE Heat System Summary Hinged heating elements 7KW
Controller monitors and regulates oil temperature.
RTD’s measure oil temperature.
Primary & Secondary Contactors energize heating element.
High-Limit thermostat provides over-temp protection.
Drain Switch confirms drain pan is in place.
Tilt switch confirms heating elements are lowered.

39. LVE Automatic Filtering (AIF)

40. LVE Automatic Filtering (AIF)
Filter Pan Assembly 1 2 3 4 5 6
1. Filter Ring
2. Crumb Basket
3. Filter Pan Cover
4. Filter Pad
5. Filter Screen
6. Drain Pan

41. LVE Automatic Filtering (AIF)
Filter Pan Assembly

42. Filter Pan Installation
LVE Automatic Filtering (AIF)
Filter Pan Installation

43. LVE Automatic Filtering (AIF)
Auto Filter Cycle
PULL
FR FRIES
A cook cycle has ended, “PULL” is displayed touch “1” and remove product

44. LVE Automatic Filtering (AIF)
Auto Filter Cycle
FLTR NOW
“Filter Now” ? will display

45. LVE Automatic Filtering (AIF)
Auto Filter Cycle
YES NO
Select 1 for YES or 2 for NO

46. LVE Automatic Filtering (AIF)
Auto Filter Cycle
* SKIM *
“SKIM” will prompt the operator to remove particles from the oil.

47. LVE Automatic Filtering (AIF)
Auto Filter Cycle
CONFIRM
“CONFIRM” will display, select 1 to verify particles have been removed.

48. LVE Automatic Filtering (AIF)
Auto Filter Cycle
DRAINING
“DRAINING” will display and the frypot will automatically empty.

49. LVE Automatic Filtering (AIF)
Auto Filter Cycle
WASHING
“WASHING” indicates the frypot is automatically rinsing.

50. LVE Automatic Filtering (AIF)
Auto Filter Cycle
FILLING
“FILLING” indicates the frypot is automatically refilling with oil.

51. LVE Automatic Filtering (AIF)
Auto Filter Cycle
LOW
“LOW” indicates the fryer is heating to normal frying temperature.

52. LVE Automatic Filtering (AIF)
Auto Filter Cycle
FR FRY
“FR FRY” (or other) indicates the fryer is ready to use.

53. LVE Automatic Filtering (AIF)
Summary
Assemble and install the drain pan
Select “Yes” when “Filter Now” is displayed
“Skim” the oil and remove large particles
Allow fryer to refill oil and reheat before further operation

54. LVE Maintenance Filter
2.Maint Filter?
Manually select option # 2 in the filter menu, then follow control prompts to complete the filter cycle. This needs to completed at least one time per day.

55. LVE Auto Top Off

56. LVE Auto Top Off
Electronic control reads the delta from the level sensors to the main temperature probe to determine if the unit needs to add shortening.

57. LVE Auto Top Off The unit fails to satisfy the level sensors.
The JIB will then need to be checked, refilled or replaced.

58. RTI System
RTI switch and cables.

59. RTI 3 way valve and hose connections.
RTI System
RTI 3 way valve and hose connections.

60. LVE Error Codes E-4 CPU Too Hot E-5 Software High Limit (oil too hot)
E-5  Software High Limit (oil too hot)
E-6  Main temperature probe failure
       E-6A = open circuit, E-6B = short circuit.
E-10 Mechanical high limit tripped
E-18 Level Sensor Failed  (*repeats every hours -- see below)
       Each vat has 2 level probes:
          E-18A = left probe failed
          E-18B = right probe failed
          E-18C = both probes failed

61. LVE Error Codes E-20 Gas Ignition Failure (Gas fryers only)
E-20A - no draft / vacuum switch not closed
E-20B - ignition failure - pilot flame did not light after sparking for 90 seconds
E-21 Slow Recovery (Slow Heat-up)
       McDonald's has specified that we time the heat-up from 250°F to 300°F for every cold start (turn on with temp. < 200°F)   

62. LVE Error Codes E-31 Heating Elements Up (Elec fryers only)
       User had the heating elements up when they shouldn't be (or switch not adjusted right)
E-41 Data Loss
E-46  EEPROM memory write failed
       EEPROM chip on the CPU board is where we store programmed settings
E-47 A-to-D failure - Problem with the analog-to-digital converter chip on the CPU board. Could be due to a failure of the 12-volt DC supply.

63. LVE Error Codes E-48 Inputs Failure - (very rare)
E-54c - Temperature circuit input failure - very rare - amplified and unamplified temperature circuits do not agree.
E-60 - Communications with AIF board have failed (*repeats every 4 hours -- see below) (AIF board dead?  Cable unplugged? 1.5 volt fuse blown?)
E-70C - Drain interlock jumper missing.  We don't have a drain switch, so we should have a loop of wire in the wiring harness to complete the interlock circuit.

64. LVE Error Codes
E-81  E-STOP button activated European units *do* have E-stop buttons.  All other units should have a loop of wire in the connector on the AIF board where the
       E-Stop button used to be connected.  (Same connector as drain pan sw)
*E-18 and E-60: "Repeats every 4 hours":
The E-18 (Level Sensor Failed) and E-60 (AIF Comm Failed) error messages can be cleared by pressing the checkmark button, and then normal fryer operation is allowed even if the fault condition continues.  (Of course, auto-topoff and filtering functions would be unavailable.)

65. LVE Error Codes
For ELEC fryers, heat-up time should be < 1:40 (1 min. 40 sec)
 For GAS fryers, heat-up time should be < 2:45 (2 min. 45 sec)
For first slow heat-ups, error message is "E-21 RECOVERY FAULT"
For two consecutive slow heat-ups, the error message is "E-21 RECOVERY FAULT CALL SERVICE".
   The user can press the Checkmark button to clear the error message, but the message will
   repeat every hour until a service tech clears it out in the Level 3 menu, or until the fryer
   executes a successful heat-up.

66. We are always adding new information to our Service Network, please visit for new information.
The End