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TITLE: Thread Roll Die Measurement Instructions SCOPE: RESPONSIBILITIES: It is the responsibility of the operators to ensure this document accurately represents.

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Presentation on theme: "TITLE: Thread Roll Die Measurement Instructions SCOPE: RESPONSIBILITIES: It is the responsibility of the operators to ensure this document accurately represents."— Presentation transcript:

1 TITLE: Thread Roll Die Measurement Instructions SCOPE: RESPONSIBILITIES: It is the responsibility of the operators to ensure this document accurately represents the standard work required to perform this operation. REFERENCE / RELATED DOCUMENTS: LEGEND : NNNYYYREQUIRED USE> LockoutRespiratorGlovesFootwearEar Protection Eye Protection Personal Protective Equipment Approved By:Released: x/xx/xx Date Printed: x/xx/xx Page 1 of 6 Instruction: SWI- Rev. 1 Safety Gear: Instruction: Thread Roll Die Measurement SafetyErgonomic Critical to Quality

2 DIAGRAMSEQStep (what)SYMKEY POINTS (How & Why) 1.0Prepare System for new Die 1.Using Handle, pull out die fixture 2.Remove any die that may have been left from previous scan 2.0Prepare die for Scanning 1.Clean die, remove all debris with wire brush and compressed air. 3.0Insert Die1.Loosen Thumbscrew 2.Move Clamp 3.Insert die into Fixture 4.Make sure Die is flush into the corner of the fixture Instruction: Thread Roll Die Measurement Safety Gear:Instruction: Page 2 of 6

3 DIAGRAMSEQStep (what)SYMKEY POINTS (How & Why) 4.0Secure Die1. Move Clamp against Die 2.Tighten Thumb Screw 5.0Move die into Position 1.Using Handle push die back until it is latched into place 6.0Verify Laser is near home position 1.Verify that each homing flag is with an inch or two from the home sensor. 2.If homing flags are not near the home sensors, use the Motor Step Program to move the laser into position. 3.Before using the Motor Step Program, Verify the laser will not run into the die. Instruction: Thread Roll Die Measurement Safety Gear:Instruction: Page 3 of 6

4 DIAGRAM SE Q Step (what)SYMKEY POINTS (How & Why) 7.0Adjust laser Height1.Adjust the laser to the correct height. 2.Loosen 4 set screws 3.Use the adjustment knob until the LED on top of laser is solid yellow or ideally green. 4.Level Laser to plane of die 5.Tighten 4 set Screws 8.0Open Die Scanning Labview Application 1.Open application on computer Instruction: Thread Roll Die Measurement Safety Gear:Instruction: Page 4 of 6

5 DIAGRAMSEQStep (what)SYMKEY POINTS (How & Why) 9.0Select die Specifications 1.Input the die specification file location 2.Select the Die Size 3.Select Die Type 4.Select the Scan Type 5.Enable Toggle Switch 10.0Set The resources 1.Select the correct serial ports for the Laser and Motion System 2.Enable the toggle switch 11.0Specify Die ID and file save location 1.Enter in the Die Identification number 2.Select the folder where the data file will be saved, using the current folder button 3.Enable the toggle switch Instruction: Thread Roll Die Measurement Safety Gear:Instruction: Page 5 of 6

6 DIAGRAMSEQStep (what)SYMKEY POINTS (How & Why) 12.0Home motors1.Motors will automatically home after final toggle switch is pressed 13.0Start Scan1.Once the status message reads “Begin Scan when Ready”, Press the Start Scan button to start the automated program. 2.Cycle time will range from 30 minutes to 2 hours depending on the scan type. Instruction: Thread Roll Die Measurement Safety Gear:Instruction: Page 6 of 6


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