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Summit Management Systems, Inc. Briggs & Stratton Poplar Bluff, MO Torque Data Collection November 29, 2011.

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Presentation on theme: "Summit Management Systems, Inc. Briggs & Stratton Poplar Bluff, MO Torque Data Collection November 29, 2011."— Presentation transcript:

1 Summit Management Systems, Inc. Briggs & Stratton Poplar Bluff, MO Torque Data Collection November 29, 2011

2 Incorporated in 1994, Lebanon, TN Additional offices in Cookeville, TN and Hopkinsville, KY Specializing in plant-floor data collection and process control Strong customer base in automotive and heavy manufacturing “Turn-Key” solution provider (Design, management, hardware, wiring, software and support) Who is Summit?

3 Partner System Integrator COGNEX Image based scanners Direct Part Mark Vision inspection Part traceability Part ‘Pedigree’ Integration Partner

4 AirLinc – Wireless application development ControLinc – Wired application development DataLinc – Plant Floor Data Collection tool Operator Guidance w/torque management Data Reporting Summit Sequence (automotive sequencing) Core Product Offerings

5 Application development for RF hand-held terminals Rapid development Script wizards to minimize programming Access to most customer databases Supports 99% of all terminal manufacturers Ideal for part verification, part picking and put-away, etc. AirLinc

6 Application development for hard wired plant devices; serial, digital, PLC’s via digital, serial, or OPC Script wizards to minimize programming Rapid development Access to most customer databases Supports any serial, tcp-ip, or digital point Ideal for work-cell automation and data collection ControLinc

7 Data Collection system that can run as a service Licensed by spindle and/or data point Data collected can be ported to most any customer database in their format Fastening controller drivers for Stanley Alpha, Theta, Kappa, Ingersoll Rand, Crane, and all open protocol devices IP connectivity to virtually any device with interface adapter (may require custom device driver) DataLinc

8 Centered around Data Collection Allows for sequencing cycles and workflows Ease of use for set-up Image based (user provided photos or drawings) Allows for operator validation using existing badges Barcode data entry for part Work instructions by SKU Data collection for every activity Cycle times for every activity Operator Guidance

9 Operator Guidance - Awaiting Input

10 Operator Guidance - Out of Spec

11 Operator Guidance - In Spec Result

12 Operator Guidance - Scan Input

13 Industrial Fabrication

14 Structured Cabling - Fiber / Ethernet Panduit Certified Installer Category 6 Ethernet solutions Single / Multimode Fiber Racks / Cable management Rigid / Flexible pathway installations Production line cabling Conduit and Innerduct are standard

15 Parker Hybrid Drive - Operator Guidance Toyota - Torque Data Collection Chrysler Door Module - Assembly / Sequence VW Window Regulator - Assembly Caterpillar Generator - Operator Guidance Ford 473 Headliner - Assembly / Sequence Ford Hand Brake - Assembly Current Project Examples

16 Full Operator Guidance Part Pedigree (Cradle to Grave) Integration to Crane Wireless Torque Wrenches Integration to Stanley Alpha Torque Wrenches Bill of Material validation Torque data collection Cycle time collection Wearable Operator Action Devices Integration to customer SQL database Worldwide Modifiable Part Pedigree Parker - Hybrid Drive

17 DataLinc Torque Data Collection Three Production Plants in Canada High Speed collection of data Over 100 controllers per site all active 250,000 data collections daily Centralized server Central and remote management Seamless to operators Full management reporting system Web based analysis Toyota - Torque Data Collection

18 Retool of existing Summit production line Modular broadcast assembly ( Just in time) High speed in-line production 70 + automated scanning systems Complete data collection for every value add step Integration to Ingersoll-Rand fastening systems Integration to multi-camera high speed vision inspection Complete part pedigree Bill of Lading and shipment controls Automated production uploads to SAP Much, Much, more… Chrysler - PF Door Module

19 Assembly plant located in Hermosillo, Mexico Batch assembly shipping to Puebla, Mexico Printing of part and container labels Production line scanning / validation Container loading Bill of Lading / Shipping documentation Upload of production to SAP Daily production reporting Multiple production fixtures / lines VW Window Regulator - Assembly

20 Full Operator Guidance Part Pedigree (Cradle to Grave) Integration to Crane Wireless Torque Wrenches Integration to Stanley Alpha Torque Wrenches Bill of Material validation Torque data collection Cycle time collection Integration to customer Oracle database Caterpillar Diesel Generator - Operator Guidance

21 Modular Assembly Process Control Part Pedigree (Cradle to Grave) Poke a yoke / Pick Light controls Bill of Material validation Torque data collection Cycle time collection Bill of Lading and shipment controls Automated production uploads to SAP Much, Much, more… Ford 473 Headliner - Assembly / Sequence

22 New production line in Hermosillo, Mexico Production of hand brake assemblies for Ford C520 Assembly control / Data collection Integration with MicroScan QX 870 scanners Complete part pedigree Bill of Material validation Test cell validation Cycle time collection Integration to customer SQL database Automated production upload to SAP Ford Hand Brake - Assembly

23 Data Reporting - SPC Measured Torque

24 Data Reporting - SPC Torque Trace

25 Data Reporting - Cycle Times

26 Data Reporting - Step Time Detail

27 Data Reporting - Average Step Time

28 Summit Sequence - Automotive Sequencing Multi-Layer Bill of Materials EDI Interface (Customer and Internal) Weekly and Daily Planning (830, 862, EdiFact) Labels - Design, Compliance, Printing Sequence Management Production History Poke a Yokes - Pick Lights, machine control, vision inspection, etc Bill of Lading / Shipping management MRP interfaces Complete door to door systems

29 Summit Sequence - Example Screen

30 Some of our customers Parker Hannifin (Heavy Assembly) Grupo Antolin USA (6 plants automotive) Grupo Antolin Mexico (5 plants automotive) Toyota Canada (3 plants automotive) Stanley Assembly Technologies Leroy Somer (Heavy Assembly) Lycoming Aerospace (Aircraft engines)

31 Thank you and we look forward to serving you


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