1. 1 Brick and Wall dimensions S.Buontempo, J.Dupraz, A.Franceschi, D.Frekers, H.Pessard, P.Mugnier, E.Vanzanella. What do we call a “brick” ? Brick components vs Responsible Institutes Review of brick component dimensions & tolerances Main steps to make a brick, dimensions & tolerances Final brick 3D sizes Wall dimensions October 2002, LNFOPERA Collaboration Meeting

2. 2 What do we call a “brick” ? On last October 1 st and 2 nd the present working group had a meeting at CERN. The goal was to evaluate in all details the brick components and the procedure of brick manufacturing. The result was summarized in a document circulated to the OPERA Collaboration on last October 18 th. In order to fit with the present OPERA schedule we need to endorse this document in the present meeting.

3. 3 What do we call a “brick” ? ECC CSS CS (one emulsion sheet covered by laminated paper) Skates Laminated paper Carton paper Pile (emulsion,lead,emulsion,…) (exploded view, not to scale)

4. 4 Brick components vs Responsible Institutes Brick componentResponsible Institute LeadMuenster EmulsionNagoya Carton paperNagoya Carton paper glueProposed by BAM constructor and validate by Nagoya Laminated paperNagoya Laminated paper glueProposed by BAM constructor and validate by Nagoya CS (in envelope)Nagoya CS supportLAPP for R&D and order follow-up CS support glue Proposed by BAM constructor and validate by Nagoya and LAPP SkatesLAPP for R&D and order follow-up Skate glueProposed by BAM constructor and validate by Nagoya and LAPP Add. protec. materialProposed by BAM constructor and validate by Nagoya

5. 5 Review of brick component dimensions & tolerances Emulsion sheet HORIZONTAL VERTICAL THICKNESS 125.10 +0.40/-0.55 99.80 +0.20/-0.35 0.29 +0.01/-0.01 max : 125.50 max :100.00 max :0.30 min :124.55 min :99.45 min :0.28 SHAPE (imposed) SIZES

6. 6 Review of brick component dimensions & tolerances Lead sheet HORIZONTAL VERTICAL THICKNESS 125.50 +0.10/-0.00 100.00 +0.10/-0.00 1.00 +0.01/-0.01 max :125.60 max :100.10 max :1.01 min :125.50 min :100.00 min :0.99 SHAPE (imposed) SIZES

7. 7 Review of brick component dimensions & tolerances Carton paper THICKNESS 0.40 +0.01/-0.01 max :0.41 min :0.39 SHAPE (not imposed) SIZES

8. 8 Review of brick component dimensions & tolerances Laminated paper THICKNESS 0.108 max :0.108 min :0.108 SHAPE (not imposed) SIZES At present we use a roll, but it could be in precut pieces or envelopes or..

9. 9 Review of brick component dimensions & tolerances Changeable sheet HORIZONTAL VERTICAL THICKNESS 126.50* 102.00 1.00 * Due to the min size of the ECC= 126.696, the CS horizontal size must be 126.50 SHAPE (imposed) SIZES Emulsion sheet Put inside laminated paper envelope Thermal welding Folded top part Folded lateral parts Max thickness

10. 10 Review of brick component dimensions & tolerances Cheangable sheet support HORIZONTAL VERTICAL THICKNESS 125.00 99.60 2.15** ** According to plastic moulding requests (1mm required in the minimum thickness place of CSS to guarantee rigidity). SHAPE (imposed) SIZES

11. 11 Review of brick component dimensions & tolerances SKATES HORIZONTAL VERTICAL THICKNESS +1.2 +0.6CS side +0.7 CS opposite +0.0 SHAPE (imposed) SIZES (contribution to brick sizes)

12. 12 Main steps to make a brick, dimensions & tolerances Pile (57emul +56 lead) HORIZONTAL VERTICAL THICKNESS 125.65/125.50 100.15/100.00 73.66/71.40 SHAPE (imposed) SIZES (max/min)

13. 13 Main steps to make a brick, dimensions & tolerances ECC walls (thickness including carton+origami+gluing+folding) HORIZONTAL VERTICAL THICKNESS Bottom Top CS opposite CS side 0.618/0.598 1.028/0.988 1.384/1.344 2.056/2.016 1.546/1.526 SHAPE (imposed) SIZES (max/min) Carton paper Pile (emulsion,lead,emulsion,…) Carton paper folded and glued

14. 14 Main steps to make a brick, dimensions & tolerances ECC (Pile + ECC walls) HORIZONTAL VERTICAL THICKNESS 126.886/126.696 102.562/102.332 77.262/74.942 SHAPE (imposed) SIZES (max/min)

15. 15 Main steps to make a brick, dimensions & tolerances CS+CSS HORIZONTAL VERTICAL THICKNESS 126.60/126.50 102.10/102.00 3.35/3.25*** *** Depending on glue thickness (0.1-0.2 mm) SHAPE (imposed) SIZES CSS CS glued on CSS Folded top part

16. 16 Main steps to make a brick, dimensions & tolerances Not protected BRICK ECC+[CS+CSS]+Skate(1) + Glue(0.1) HORIZONTAL VERTICAL THICKNESS 128.4/128.2 103.51/103.28 80.384/77.964 SHAPE (imposed) SIZES

17. 17 Final brick 3D size Protected BRICK ECC+[CS+CSS]+ add. protection material +larger skate(1.5) + Glue(0.1) HORIZONTAL VERTICAL THICKNESS 128.4/128.2 103.51/103.28 81.284/78.864 (128.4/128.2) (103.51/103.28) (80.384/77.964) Not Protected SHAPE (imposed) SIZES

18. 18 Wall dimensions “Inside tray” space HORIZONTAL VERTICAL THICKNESS 3335.80 +2.60/-2.60 104.50 +0.00/-0.10 81.8 +0.20/-0.00 Average brick 128.3 x 26 max brick + 1mm clearance max brick + 0.5 clearance including tolerance on + 0.2 tray tolerance tray welding SIZES

19. 19 Wall dimensions WALL front view sizes (in case of tray thickness =0.8 ) HORIZONTAL VERTICAL 6675.20 6739.20 3335.8 x 2 + 3.6 105.3 x 64 (3.6= 2x0.8 tray +2 semi-wall gap) SIZES