1. S INAMICS SINAMICS S120 - News March 2007 Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname: S
INAMICS
SINAMICS S120 - News March 2007

2. New SINAMICS S120 components from V2.5
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
New components
Basic Line Module (BLM) booksize format
Basic Line Modules are non-regulated infeed units
Planned release and Order Nos. [MLFBs] for the internal air-cooled version:
20kW (scheduled release 03/2007) 6SL3130-1TE22-0AA0
40kW (scheduled release 06/2007) 6SL3130-1TE24-0AA0
100kW (scheduled release 03/2007) 6SL3130-1TE31-0AA0
Planned release and Order Nos. [MLFBs] for the Cold-Plate cooling version:
20kW (scheduled release 03/2007) 6SL3136-1TE22-0AA0
40kW (scheduled release 06/2007) 6SL3136-1TE24-0AA0
100kW (scheduled release 03/2007) 6SL3136-1TE31-0AA0
SINAMICS

3. Basic Line Module (BLM) booksize format
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
100mm
150mm
200mm
New components
Power rating
20kW and 40kW with diodes
100kW with thyristors
Control/communication
All BLMs will be implemented with DRIVE-CLiQ (ABO).
Chopper
20kW and 40kW integrated
100kW external
Cooling types
Internal air cooling: kW ; 40kW ; 100kW
Cold Plate: kW ; 40kW ; 100kW
Radio interference suppression and cable lengths
20kW
40kW
100kW
Cat. C2
Cat. C3 -
Basic Line Filter
Reactor
350 m
1000 m EN
BLM 100 kW
> 350 m
Target: 630 m
BLM 20kW, 40kW
SINAMICS

4. Basic Line Module (BLM) booksize format
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
New components
BLM 20kW and 40kW with diodes and integrated chopper
BLM 100kW with thyristors
SINAMICS

5. New SINAMICS S120 components from V2.5
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
New components
Motor Modules booksize with new gating unit/DRIVE-CLiQ Asic
New gating unit/DRIVE-CLiQ Asic (DAC-ABO) for booksize motor modules as hardware basis for the following new functions:
Safety Integrated extended functions (SS1, SS2, SOS, SLS, SSM)
Edge modulation
Planned release and Order No. [MLFB] for the internal air cooled versions, external air cooling and Cold-Plate cooling :
3A...200A (scheduled release 03/2007) 6SL312x-xTExx-xAA3
Line Modules booksize with new gating unit/DRIVE-CLiQ-Asic
New gating unit/DRIVE-CLiQ Asic (DAC-ABO) for booksize line modules (all ABOs on the same hardware basis)
Scheduled release and Order No. [MLFB] for the internal air-cooled versions, external air cooling and Cold-Plate cooling:
16kW...120kW (scheduled release 03/2007) 6SL313x-xTExx-xAA3
SINAMICS

6. New SINAMICS S120 components from V2.5 SP1
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
New components
Active Interface Module (AIM) booksize format
Filter / reactor unit for Active Line Modules (ALM) booksize
scheduled release and Order Nos. [MLFBs]:
16kW (schedule for V2.6) SL3100-0BE21-6AB0
36kW (schedule for V2.6) SL3100-0BE23-6AB0
55kW (scheduled release 06/2007) 6SL3100-0BE25-5AB0
80kW (scheduled release 05/2007) 6SL3100-0BE28-0AB0
120kW (scheduled release 05/2007) 6SL3100-0BE31-2AB0
SINAMICS

7. Active Interface Module (AIM) booksize format
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
Previously: Line filter included “Clean-Power-Filter” and HF filter
Cannot be connected to IT line supplies
Line reactor not included in the booksize format
ALM
New components
WLF
+ basic interference suppression T1 T2 T3 T4 T5 T6 D2 D1 D3 D4 D5 D6 C d
Line filter
Switching frequency + EMC C2
Active Line Module
HF reactor
HF reactor
New: Active Interface Module to connect the ALM on the line side
Optional line filter to maintain limit value C2 according to EN
Active Interface Module with the following function units
Line reactor
Switching frequency filter (“Clean-Power-Filter”)
Basic interference suppression to maintain limit value C3
BLF
AIM
ALM
Basic Line Filter
EMV C2
Active Line Module
Active Interface Module
Switching frequency + EMC C3
SINAMICS

8. Active Interface Module (AIM) booksize format
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
200mm
New components
Supplementary functionality AIM to the HF reactor:
Step-up factor up to 2 (instead of 1.6)
Total cable length up to 1000m (instead of 350m)
using improved damping behavior of the line reactor
Integrated temperature sensor (protection against overheating)
Terminals are safe to finger touch (IP20)
Integrated switching frequency filter ("Clean-Power")
Integrated basic interference suppression to maintain Category C3
Additional features:
Compact design using forced ventilation/cooling
Suitable for connection to IT line supplies
=> disconnect the ground connection of the basic interference suppression
55kW
300mm
80 / 120 kW
SINAMICS

9. New SINAMICS S120 components from V2.5 SP1
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
New components
AC Drive chassis units with liquid cooling
Liquid cooling with integrated stainless steel heat exchanger, suitable for enclosed (wrt the atmosphere) or open cooling systems
High power density: For the same electrical data, significantly more compact when compared to the air-cooled version
Significantly lower noise level with respect to the air-cooled version
Can be mounted on the rear panel – either vertically or horizontally
Scheduled release and Order Nos. [MLFBs]:
210A (scheduled release 05/2007) 6SL3315-1TE32-1AA0
260A (scheduled release 05/2007) 6SL3315-1TE32-6AA0
310A (scheduled release 05/2007) 6SL3315-1TE33-1AA0
490A (scheduled release 05/2007) 6SL3315-1TE35-0AA0
SINAMICS

10. New SINAMICS S120 components from V2.5 SP1
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
New components
TM54F (Terminal Module Failsafe)
Safety Terminal Module to control Safety Integrated extended functions: STO, SBC, SS1, SS2, SOS, SLS, SSM
6SL3055-0AA00-3BA0 (scheduled release 05/2007)
CUA32 (Control Unit Adapter for PM340)
Control Unit Adapter (as for CUA31) – additionally with onboard HTL/TTL encoder evaluation to 15-pin Sub-D socket
6SL3040-0PA01-0AA0 (scheduled release 05/2007)
Redesign SMC30 (Sensor Module Cabinet, HTL/TTL and SSI)
Module width reduced from 50mm to 30mm
6SL3055-0AA00-5CA1 ? (scheduled release 05/2007)
Redesign CU310
PMIF connector has been modified =connection CU<>power unit (increased ruggedness)
Additional KTY84 evaluation on the HTL/TTL encoder evaluation
Equipping possibility for D410
Safety certification (STO, SBC, SS1) – only for redesign CU
CU310 DP (scheduled release 05/2007) SL3040-0LA00-0AA1
CU310 PN (scheduled release 05/2007) SL3040-0LA01-0AA1
SINAMICS

11. DRIVE-CLiQ encoder (machine encoder)
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
New components
Features
DRIVE-CLiQ integrated in the encoder
SME and SMC not required
IP 67 degree of protection
Synchronous flange / clamping flange / hollow shaft
Absolute encoder
Singleturn and multiturn
Resolution, singleturn encoder: 22 bit ST
Resolution, multiturn encoder: 22 bit ST, 12 bit MT
Customer benefits
Cost saving through system cabling
Lower space requirement by eliminating SMC / SME
Scheduled release and Order No. [MLFB]
Scheduled release 05/2007 (with SINAMICS FW V2.5 SP1)
6FX2001-5xDxx-0AA0
SINAMICS

12. DRIVE-CLiQ encoder (machine encoder)
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
New components
SINAMICS

13. New SINAMICS S120 functions from V2.5
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
Overview (1):
DCC (Drive Control Chart) with graphic interconnection Editor (DCC Editor)
Graphically configurable blocks (logic, arithmetic and closed-loop control functions)
Block types that can be freely instantiated (flexible scope)
Can run on SIMOTION and SINAMICS controllers (DCC SINAMICS, DCC SIMOTION)
EPos expanded functionality:
Traversing blocks / new request: “Travel to fixed stop”
Traversing blocks / new progress conditions: “External block change enable”
Position tracking completed for absolute encoders (load gearbox)
Jerk limiting
“Set reference point” – also for intermediate stop (traversing blocks and MDI)
Reversing cam functionality – also for reference point approach without reference cams
Automatic speed controller setting for servo (frequency response analysis)
Automatic firmware upgrade/downgrade for DRIVE-CLiQ components
Automatic line frequency detection
Replacing a Sensor Modules for DRIVE-CLiQ motors (when replacing spare part, “empty” SMI)
Legend:
additional details in this set of overheads
additional details in a separate set of overheads
New functions
SINAMICS

14. New SINAMICS S120 functions from V2.5
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
Overview (2):
STARTER project is directly saved on the CF card (without a controller on site)
Edge modulation in the vector control type – also for booksize units
(higher output voltages)
Higher output frequencies in the V/f mode – e.g. for textile applications
(up to 600Hz)
Evaluation of SSI encoders on AC Drive controller CU310 (onboard interface)
Harmonized sampling times for vector control (250µs and 500µs)
Support for new motor series/types:
1FT7 (synchronous servomotor)
1FN3 continuous load (linear motor for continuous load operation)
1PL6 (functionally released since V2.1, now available as catalog-listed motor)
New functions
SINAMICS

15. New SINAMICS S120 functions from V2.5 SP1
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
Overview (3):
Safety Integrated extended functions:
Safety functionality integrated in the drive that can be controlled via Profisafe (PROFIBUS) or the safety Terminal Module TM54F:
STO (Safe Torque Off) – torque safely turned off (previously SH – safe standstill)
SBC (Safe Brake Control)
SS1 (Safe Stop 1) STO after a delay time has expired, zero speed with no torque
SS2 (Safe Stop 2) SOS after a delay time has expired, zero speed with full torque
SOS (Safe Operating Stop) – safe operating stop with full torque
SLS (Safely-Limited Speed)
SSM (Safe Speed Monitor) – safety-relevant feedback signal of the limited speed
(safety-relevant zero speed detection, (n<nx) at a safety-relevant output)
DC brake for servo and vector control
Increases the braking torque and therefore reduces the braking time by impressing a DC current into the winding of an induction motor
Simultaneous cyclic operation of PROFIBUS and PROFINET on CU320
PROFIBUS onboard interface on the CU320 and PROFINET Option Board CBE20
PROFIBUS and PROFINET can be assigned cyclic interfaces IF1 and IF2
IF1 has the full functionality: Max. PZD scope, clock-cycle synchronism, safety-relevant capable (PB), peer-to-peer data transfer (PB)
IF2 has reduced functionality: Lower PZD scope (16 words in the send and receive directions for DO Servo and Vector), no clock-cycle synchronism, not safety-relevant capable, no peer-to-peer data transfer, no standard telegram selection via p0922
New functions
SINAMICS

16. New SINAMICS S120 functions from V2.5
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
Automatic controller setting for servo (frequency response analysis)
Automatic setting of the speed controller and the DSC position controller (with SCOUT) based on transfer functions in the frequency range.
The automatic speed controller setting has the following features:
Control loop identification using FFT analysis
Filters are automatically set in the current setpoint arm – e.g. to dampen resonance effects
Automatic controller setting (gain factor Kp, integral action time Tn)
The automatic controller settings can be checked using the measuring function.
New functions
SINAMICS

17. Automatic controller setting for servo
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname: 1 2 3
New functions 4
Result 1
Accept, Yes/No 5
SINAMICS

18. Automatic controller setting for servo
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
New functions
After
Before
After
Before
SINAMICS

19. New SINAMICS S120 functions from V2.5
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
Automatic firmware upgrade/downgrade for DRIVE-CLiQ components
From SINAMICS firmware version 2.5 onwards – when booting - DRIVE-CLiQ components are automatically upgraded or downgraded to the status of the component firmware version on the CF card.
Components that cannot be downgraded to the component firmware version of the CF card (e.g. old firmware on the card and new components, on which the old firmware cannot be loaded) remain at their present firmware release.
The firmware version combinations that are therefore obtained will be system-tested and released.
The status of the upgrade – downgrade operation is displayed on the LEDs of the controller and the LEDs of the components.
Note: In V2.5, after the update has been completed, to accept the firmware a power off/on must be manually carried-out at the module. This is displayed in the form of an alarm.
New functions
SINAMICS

20. New SINAMICS S120 functions from V2.5
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
Automatic firmware upgrade/downgrade for DRIVE-CLiQ components
When replacing parts / components, the following rules apply - or are obtained:
Parts / components can principally be replaced without STARTER/SCOUT. This functionality has been available since V2.2 with the factory setting of the parameters for topology comparison stage (p9906=0 “high”) and for component replacement (p9909=1 “accept replacement”).
Replacing parts / components with CU firmware version <= V2.4:
The user must ensure that the firmware version of the components that will be used as replacement is higher/the same as the component firmware version on the CF card.
Replacing parts / components with CU firmware version >= V2.5:
The system automatically carries-out an upgrade/downgrade of the DRIVE-CLiQ components if the firmware version of the components differs from the component firmware version on the CF card.
New functions
SINAMICS

21. New SINAMICS S120 functions from V2.5
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
Automatic line supply frequency detection
Previously, it was necessary to enter the rated line frequency (50Hz or 60Hz line supply) when configuring/engineering the infeed unit.
Disadvantage: If, for different rated line supply frequencies at the commissioning and installation location, the parameters for the rated line supply frequency were not adapted, then after booting, the drive system output a message.
With SINAMICS FW V2.5 it is not necessary to enter the rated line frequency. When operation is enabled - the system determines the actual frequency and sets the rated line supply frequency to 50Hz or 60Hz corresponding to the parameter.
 The system can be operated on either 50Hz or 60Hz line supplies without any other operator action required (no manual setting).
New functions
SINAMICS

22. Automatic line supply frequency detection
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
V2.5
V2.4
New functions
SINAMICS

23. New SINAMICS S120 functions from V2.5
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
Sensor Modules connected to DRIVE-CLiQ motor (SMI):
Part replacement with “empty” SMI
SMI data (motor and encoder data) from DRIVE-CLiQ motors can, from SINAMICS FW V2.5, be saved on the CF card.
This means that when a defective Sensor Module - connected to a DRIVE-CLiQ motor – has to to be replaced – then it can be replaced by an “empty” SMI. The system then runs with the SMI data on the CF card.
 A replacement part (“empty” SMIxx) can be used for all DRIVE-CLiQ motors.
The parameters saved on the CF card can be written to the “empty” SMI per parameter or using STARTER.
New functions
SINAMICS

24. New SINAMICS S120 functions from V2.5
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
Saving a STARTER project directly on the CF card
The STARTER configuration can be saved in the CF-card format:
Using a write device connected at the PC -> directly to the CF card
On the hard disk
 data is saved / archived directly in the CF card format
 CF cards can be written to for series machines
 changes can be made and then sent on a CF card to the machine / plant (no STARTER know-how is required on-site)
New functions
SINAMICS

25. Saving STARTER offline project on a CF card
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
New functions 1 3 2
SINAMICS

26. New SINAMICS S120 functions from V2.5
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
Edge modulation in the vector control type – also for booksize units
A higher output voltage can be achieved using edge modulation. This means that the drive converter output voltage can reach the connected line supply voltage level – even when using non-regulated infeed units without step-up controller values.
For SINAMICS chassis units, edge modulation has been implemented since FW V2.3. For the booksize units, the function is enabled with FW V2.5 in conjunction with the power units with new gating unit Asic (DAC-ABO) (6SL312x-xTExx-xAA3).
For reasons of stability, in practice (steady state), approx. 3% control margin to the theoretical maximum value of the output voltage is maintained. This means that the max. output voltage is given by:
0.72 * Vd (with edge modulation)
0.67 * Vd (without edge modulation)
The magnitude of the DC link voltage depends on the Line Module.
For Basic Line Modules and Smart Line Modules the following applies: Vd = * V line supply
For Active Line Modules the following applies: Vd = 1.5 * V line supply ( )
Note: The servo control type reaches a modulation depth of 0.71 * Vd
New functions
SINAMICS

27. New SINAMICS S120 functions from V2.5
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
Harmonizing the basis sampling times in the vector control type
The basis sampling time (=current controller clock cycle) in the vector control type was previously pre-assigned with the following values from the system depending on the number of drives configured on the CU:
250µs for 1st and 2nd vector drive on a controller
400µs from the 3rd vector drive on a controller
From SINAMICS firmware version 2.5, the basis sampling time from the 3rd drive onwards is pre-assigned as 500µs on a controller – instead of previously 400µs.
Reason for the change / advantages:
When connected to a clock-cycle synchronous Profibus (therefore this also involves SINAMICS_integrated) the basis sampling time must be a multiple of 125µs.
The previous sampling time change to 400µs meant that the pulse frequency had to be changed
As a result of the change to the pulse frequency, a sinusoidal filter was no longer able to be operated
With a basis sampling time of 500µs, the pulse frequency remains at 4kHz when using a sinusoidal filter
250µsec  4kHz or 2kHz (depending on f_pulse_rated of the power unit, for sinusoidal filter always 4kHz)
400µsec  2.5kHz or 1.25kHz
500µsec  2kHz (4kHz is kept for sinusoidal filter operation, as a multiple of 2kHz can be set)
When projects are converted, the previous basis sampling time of 400µs is kept – however it can always be manually set.
New functions
SINAMICS

28. Additional STARTER functions from V4.1
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
Functions in the topology view and DRIVE-CLiQ topology rules
The topology view has been expanded by the following functions:
A DRIVE-CLiQ hub has been inserted
Components and their display (sub-topology) can be activated / deactivated
DRIVE-CLiQ topology rules are taken into account for the offline configuration
topologies that can run from the offline configuration
STARTER
SINAMICS

29. Additional STARTER functions from V4.1
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
TM41 screen forms for pulse encoder emulation
Screen forms to graphically configure the pulse encoder emulation of the TM41 module
STARTER
SINAMICS

30. Additional STARTER functions from V4.1
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
Interlocking reference quantities and additional parameters
Reference quantities and additional parameters can be blocked so that online motor and control parameter calculations are not overwritten.
 offline parameterized reference parameters, that are not to be set to nominal quantities, are kept
 offline parameterized parameters – e.g. for controller settings or torque limits – are kept
STARTER
SINAMICS

31. Additional STARTER functions from V4.1
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
Measuring function and function generator – also for vector
The measuring function and the function generator as commissioning tool are now available in the vector mode
STARTER
SINAMICS

32. Additional STARTER functions from V4.1
Kurzbeschreibung (Folie):
Bearbeiter:
Produkt / SW-Stand:
Vorgesehen für Lieferung ab ca.:
Dateiname:
Screen forms for motor identification – also for servo
The screen forms for motor identification (calculation, stationary and rotating measurement) are now also available in the servo mode
Standard operator control for servo and vector
STARTER 2 3 1 4
SINAMICS

33. Many thanks