1. How to reduce production interruptions
ChemTech / Olivier Vorlet
SeSi / Nicolas Rouvé
iSIS / Nicolas Schreuter
iCoSys / Pierre Kuonen
HumanTech / Elena Mugellini
SmartReactor
How to reduce production interruptions
4e Conférence R&D sur l'industrie 4.0
Prof Olivier Vorlet
Rapperswill │24 janvier 2019

2. ChemTech
Process intensification
SeSi
Sustainable engineering systems
iSIS
Intelligent and reliable systems
iCoSys
Intelligent Data Analysis
HumanTech
Technology for Human Well-being
TRANSFORM
Smart building
iTEC
Construction and Environmental Technology
iPrint
Additive manufacturing
iRAP
Polymer innovations
ENERGY
Energy systems
Neuchâtel
Yverdon
Fribourg
Lausanne
Sion
Genève

3. Production interruptions and their impact
Chemical Plant Building
Energy supply
Steam
Water
Nitrogen
Vacuum
What is going on ?
What ? Where ? Why ?
What to do ?
Quick !!!!!
Failure
Lack
Reactor unit
Operators
Other units
Human
error
Failure

4. Connect available data
Smart Reactor
Energy supply
Nitrogen
Vacuum
Process Data
Connect available data
OPC UA, Modbus
LASER
RADAR
POWERTAG
Induction
Contactless instrumentation
RFID, Power meter, Opening time
Maintenance
Prediction
4.0 Tools
Machine learning
Digital Twin
Predictive maintenance
Augmented reality
Annuaire
LDAP
User
Dashboard
Row material
identification
Chemical Store DB
Supplier DB
Connect available databases
SQL
Visualized dashboard
Touch Screen, RFID badge

5. Predictive maintenance and augmented reality
Process data
User information
Documentation
Row material
identification
Model
Induction
Opening time increase ?

6. Nitrogen supply failure detected by machine learning
Olivier Vorlet
SmartReactor
VAC / N2 / D12
Small N2 consumption
9:50 N2 is ON
9:50 Nitrogen supply is ON
13:55 Big N2 consumption
14:00 R05 Dabros
Failure N2 at 16:30
Limit

7. Th N K Y O U Project Smart Reactor Contact
Olivier
Vorlet
Nicolas
Rouvé
Nicolas
Schroeter
Jean
Hennebert
Elena
Mugellini
Pierre
Kuonen
Contact
Haute école d’ingénierie et d’architecture de Fribourg Prof Olivier Vorlet Boulevard de Pérolles Fribourg
+41 (0)
Damiano
Bourbia
Emmanuel
Viennet
Jean-Luc
Robyr 90 7 19 39 8 92 Th N K Y O U
Julien
Tscherrig
Lorenz
Rychener