1. Bosch Rexroth worldwide
Bosch Rexroth IoT Gateway
IoT Gateway
Making Machines IoT Ready and Smart
Bosch Rexroth worldwide 1
DC-AE/SMP41 | 21/06/2018
© Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

2. IoT Gateway Software V3 – License & Price Information
BCI software
IoT Gateway Software V3 – License & Price Information
DC-AE software
IoT Systems Pricing
Nexeed Production Performance Manager
Nexeed Device Portal
Nexeed Remote Shopfloor Access
Manufacturing
Software Cloud / Enterprise IT Services
Starter Kit
3 month test all incl.
1 Use Case license
Small plant license
Big plant license
Apps
Edge
IoT Insights (database & visualization)
Additional connectivity
Further apps
Nexeed Heatmap (part of Transparency Kit)
Standard (on PR21)
8 EP max. 2 machines
Advanced (on PR43)
128 EP max. 8 machines
Performance (on PR43)
256 EP max. 16 machines
Protected Edge
Firewall, VPN
Development SDK for own apps please request
IoT Gateway
IoT Protected Edge
Software
Edge Connectivity
Standard (on PR21)
25 EP, 10 HZ
1x Gateway Instance
Target
Advanced (on PR21)
500 EP, 10 HZ
1x Gateway Instance
Performance (on PR43)
2.000 EP, 10 HZ
1x Gateway Instance
Plant (on PR43 or VM)
EP, 10 HZ
20x Gateway Instance
Stand-alone (on PR21)
Firewall, VPN
PR/DR/VR
Hardware Options
Software only
Hardware
IPC
PR21 IoT
PR43 – IoT Config
IoT Rack
Connectivity add-ons USB, 4G Module, …
Hardware add-ons bus coupler, additional storage, …
Hardware Sensors, Controls
SCD 10 PCS multi-sensor
CISS multi-sensor
other sensors …
Controls ILC, MLC, MTX
Drives IndraDrive
3rd party controls …

3. Basic Logic Behind the IoT Gateway Software
Data is key
Industry goal: 100% connected machines
IoT Gateway as an enabler
OEM machine & brownfield application
IoT Enabler
IT systems
data
information
Bosch Energy & Building Solutions
Bosch Software Innovations 2
DC-AE/SMP41 | 21/06/2018
© Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

4. Basic Logic Behind the IoT Gateway Software
Machine data
The IoT Gateway Software Basic Apps
IT Systems
Device apps
Get access to your machine data
Examples:
Controls, sensors, OPC, etc.
Internal apps
Play with your machine data
Examples:
Math calculations, formatter, dashboard, etc.
processing apps
Send data to your preferred system
Examples:
Microsoft Azure, Oracle IoT Cloud, MySQL, etc.
Bosch Software Innovations
Oracle IoT Cloud
Bosch Energy & Building Solutions
and many more…
and many more…
Java OSGi Framework as Platform
modular software; dynamically extendable; additional security features;
adaptable for specific solutions; plug & play; browser-based 3
DC-AE/SMP41 | 21/06/2018
© Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

5. Overview of the IoT Gateway Software Functions
Devices
Device App
easy and fast connection of production data
Device App
Pre-processing
Processing App
Result
Sensors
Digital & Analog Inputs
CISS USB
Rexroth Drives Interface
Janitza Power Meter UMG96RM-EL
PLCs
Bosch Rexroth
Siemens S5, S7
Beckhoff ADS
Allen-Bradley ControlLogix
Protocols
OPC DA Client
OPC UA Client
MQTT
TCP/UDP
Rexroth OCI
Sercos over IP
Device Simulator
Data Bases
MySQL
MongoDB
Security options and
Device Management
Predictive maintenance
Event Monitoring & Generation
e.g. by limit monitoring !
Cloud & IT Systems
Oracle IoT Cloud
Microsoft Azure
Amazon Web Services
Bosch Rexroth ODiN
Nexeed PPM
Bosch Rexroth IoT Insights
Nexeed MES
Data analytics
Sensor package
e.g. analog sensors
Control package
e.g.
Data Preparation
Modify raw data e.g. by offset
Cloud package
e.g. Microsoft Azure
IoT package
e.g. MySQL
Visualization and notification
Siemens S5/S7,
OPC UA/DA
OEE
optimization
Datatraffic Reduction
Filter e.g. by average
Protocols
OPC UA Server
PPMPv2
TCP/IP
MQTT
REST
Recommended and tested hardware
Business intelligence 16
DC-AE/SMP41 | 21/06/2018
© Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

6. Approved Hardware Configurations
IoT Gateway
Approved Hardware Configurations
IndraControl XM series
IndraControl PR21
IndraControl IPC
Ideal for external sensor integration
PLC built in
XM21 (basis) & XM22 (high performance)
Small & cost efficient
Ideal for Ethernet based communication
USB, wifi, HDMI
Ideal for managing many devices, processings and calculations
perfect for Ethernet based communication 5
DC-AE/SMP41 | 21/06/2018
© Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

7. Network and Security – example architecture
IoT Gateway
Network and Security – example architecture
Machine 1
Machine 2
Control Panel
Control Panel
Siemens S7
Allen-Bradley
ControlLogix
Local
Switch
Rexroth
IoT Gateway
Local Machine Network
x – LAN
x - WAN x x
PLCs and IoTG LAN port must be on the same subnet
WAN network address for IOTG to be provided by user
Local Switch is existing or provided user
USB cable
Machine mount
Bosch CISS sensor
Machine mount
Bosch CISS sensor 15
DC-AE/SMP41 | 21/06/2018
© Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

8. Software Insights - Devices
IoT Gateway
Software Insights - Devices
No programming needed
Select your data source easily
Easy to fill out forms 8
DC-AE/SMP41 | 21/06/2018
© Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

9. Software Insights - Processing
IoT Gateway
Software Insights - Processing
No programming needed
Select your data target easily
Easy to fill out forms 9
DC-AE/SMP41 | 21/06/2018
© Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

10. V3 - IoT Gateway Protected Edge
IoT Gateway Software
V3 - IoT Gateway Protected Edge
Devices
IoT Gateway
Result
Firewall for Network Protection
Rules for incoming, forwarding and outgoing traffic
ICMP, TCP and UDP protocols
Secure Communication via VPN
Support of OpenVPN and IPSec
Support of several VPN connections in parallel
Make your machine secure
Increased protection against viruses and trojans
Encrypted transmission of your data
Secure remote maintenance for your machines
Web based configuration or via REST API
VPN + Firewall

11. IoT Gateway V3 - New Features Software - Insights Insights 12
Data Visualization
Data Storage
“Flight Recorder”
Scalable solutions 12
DC-AE/SMP41 | 21/06/2018
© Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

12. Ready for Machine mount
IoT Gateway Rack
Ready for Machine mount
337mm
550mm
150mm
439mm
439mm
190mm
IoT Gateway Rack with Stand-Alone Solution
Interfaces, power supply, cable fitting plate 13
DC-AE/SMP41 | 21/06/2018
© Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

13. IoT Gateway Rack Ready to install Bus-Coupler(S20-ETH-BK) Fuse
Digital IO (S20-DI-16/4)
IPC (PR21)
Analog IO (S20-AI-8)
USB, HDMI, 3xETH
Cable fitting plate 14
DC-AE/SMP41 | 21/06/2018
© Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.