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SAP Ariba Direct Material Sourcing

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1 SAP Ariba Direct Material Sourcing
User Research One Device Supply Chain – Abdul leading the team from Ariba. Need to talk to someone on Commercial Team Add chart showing collaboration links MSFT wants to look at what processes 1DSC Product Costing ©2012 Duarte Press LLC. All rights reserved. CONFIDENTIAL

2 Interviews and Site Visits
January 21-22, 2016 One Device Supply Chain Send to Jennifer to Leonard Need to talk to someone on Commercial Team Add chart showing collaboration links MSFT wants to look at what processes ©2012 Duarte Press LLC. All rights reserved. CONFIDENTIAL

3 Teams Interviewed Sourcing Finance Operations
Teams interviewed and visited ©2011 Duarte Press LLC. All rights reserved. CONFIDENTIAL

4 Joanna Staebler-Kimmel
Tom Liao Cristos Teriakidis Aaron Boltz Teams Sourcing Finance Operations Daniel Yeh Brook Foust Joanna Staebler-Kimmel Jonathan Simons Bill Hilleary ©2011 Duarte Press LLC. All rights reserved. CONFIDENTIAL

5 Goals and Objectives Sourcing
Provide best-in-class products, pricing, and quality Secure a strong supply base with a Continuity of Supply (COS) Provide product development with the best parts to optimize technology Sourcing ©2012 Duarte Press LLC. All rights reserved. CONFIDENTIAL

6 Goals and Objectives Sourcing Finance
Responsible for pricing of finished goods for all hardware products Creates Push Quote and True-Up processes to obtain final pricing Puts pricing into SAP Purchase Information Record (PIR) Sourcing Finance ©2012 Duarte Press LLC. All rights reserved. CONFIDENTIAL

7 Enable better decision-making with data, tools, and visualization
Goals and Objectives Supports Sourcing Org (70 worldwide) with KPIs, processes, governance, and tools Wants to make systems fast and usable, consolidate data, manage by exceptions, and maximize consistency Enable better decision-making with data, tools, and visualization Sourcing Operations ©2012 Duarte Press LLC. All rights reserved. CONFIDENTIAL

8 Sourcing Challenges Process Part Master With Process
No history kept for EOL or older parts; have to enter part and associated info again No hierarchy of assemblies or sub-assemblies to understand associations, relationships, ID numbers Reporting is manual and unstructured Volumes not available if needing Spend per Supplier (for fiscal year, year-to-date, year-to-go) Can’t view parts across multiple SKUs or BOMs Difficult to enter supplier splits and alternate parts Can’t filter for contracts needing amendments Systems are separate and disparate BOMs created late Constant volatility Process Monthly volume? Forecast With Process Systems are separate and disparate – have to enter or obtain data (contracts, factory locations, Approved Manufacturers List (AML), audit status, social accountability in multiple places Constant volatility BOMs created late Monthly forecast visibility done by and spreadsheets Can’t filter for parts with contracts needing amendments ©2012 Duarte Press LLC. All rights reserved. CONFIDENTIAL

9 Sourcing Finance Challenges
Lack of system integration; no single point of truth Price negotiations happen after product ships Development process built on assumptions; find out until later what works or doesn’t Get blind-sided by Planning; have to scramble to get pricing for POs Lack of process and discipline – can’t get timely and accurate data Process Monthly volume? Forecast With Process Systems are separate and disparate – have to enter or obtain data (contracts, factory locations, Approved Manufacturers List (AML), audit status, social accountability in multiple places Constant volatility BOMs created late Monthly forecast visibility done by and spreadsheets Can’t filter for parts with contracts needing amendments ©2012 Duarte Press LLC. All rights reserved. CONFIDENTIAL

10 Sourcing Finance Challenges
Part Master Overrides of historical part information with updates Lack of reports to highlight problems/missing data Can’t add supplier splits Tools not stable – sometimes crashes or hangs Lack of expertise using tool for Sourcing teams Info about Make vs. Buy incorrect; Sourcing doesn’t know to source Part Master Can’t calculate weighted average for pricing with part splits BOM statuses not updated – some are obsolete Corrected prices not updated in tool BOMs not updated SKU names different (1PDM name, internal code names, Contract Mfgr. Names Discontinued BOMs still pinned; SKUs not removed Monthly volume? Forecast We’ll try to tackle all the challenges and work with MSFT to prioritize ©2012 Duarte Press LLC. All rights reserved. CONFIDENTIAL

11 Sourcing Operations Challenges
Part Master Does not have logistics information (factory addresses) Actual and forecasted volumes not available Don’t know reasons for changes – should be required Takes a lot of data to piece together picture of spend Naming conventions different between teams/vendors Missing lead times BOMs have errors; detection too manual Need Excel expertise Limitations of systems limit processes Systems not built for hardware manufacturing Lack of integration between systems for data flow and data integrity and quality Too much time spent collecting and validating data Process Monthly volume? Forecast With Process Systems are separate and disparate – have to enter or obtain data (contracts, factory locations, Approved Manufacturers List (AML), audit status, social accountability in multiple places Constant volatility BOMs created late Monthly forecast visibility done by and spreadsheets Can’t filter for parts with contracts needing amendments ©2012 Duarte Press LLC. All rights reserved. CONFIDENTIAL

12 Sourcing Managers Daniel Yeh Tom Liao Aaron Boltz Cristos Keriakidis
Director, Batteries Team of 4: 2 Local, 2 Finland At MSFT 5 years Manage parts Tom Liao Sr. Sourcing Manager, Electrical Team of 11: 7 Local, 4 Finland At MSFT 2 years Spend: $5-10B Aaron Boltz Manager, Flash, SSDs, EMMCs, DRAMS At MSFT 2 years New college hire, EE major Cristos Keriakidis Manager, Flex Circuits At MSFT 2 years Prior life did SAP implementation ©2012 Duarte Press LLC. All rights reserved. CONFIDENTIAL

13 Sourcing Organization and Part Types
Commercial Team (Manages Contract Manufacturers) Sourcing Team Strategic Parts Microsoft owns contract with vendor and dictates price/terms Tells CM which parts to use at what price, and Supplier splits Assembl ies Commodity Parts Low-level components (resistors, capacitors, packaging, etc.) CM owns pricing Sourcing finance team = Commercial Team Consigned Materials Microsoft purchased Expensive – price is masked Stored in virtual plant Shipped to CM ©2012 Duarte Press LLC. All rights reserved. CONFIDENTIAL

14 Collaborations Sourcing BMI Liability Auditing Planning Contract Mfgr.
Engineering Contract Mfgr. Legal Quality Collaborations Config. Mgt. Sourcing Operations Sourcing Finance Planners – figure out which SKUs belong to CM, create roadmap of products to ship, release dates (Build and ship plans), create POs; 6-month plans in SAP Compliance – have Sourcing Manager Dashboard, update contract amendments or new master agreements, use word docs and docusign, BIG CONSUMER OF PART MASTER – extract new parts into Excel DB and determines what needs contracts. Audit Mgt. – mostly resides in China, uses AMS system that talks to PART MASTER Configuration Manufacturing – provides assembly and part hierarchy Risk Mgt. Compliance Factory Mgt. Project Mgt. ©2011 Duarte Press LLC. All rights reserved. CONFIDENTIAL

15 Sourcing Operations Brook Foust Jonathan Simons Group Manager
Team divided by B/U Owns COGP budget Responsible to support Sourcing Org with needed tools, BI, KPIs Jonathan Simons Sourcing Operation Lead One of 6 team members Distributes docs with needed information ©2012 Duarte Press LLC. All rights reserved. CONFIDENTIAL

16 Collaborations Sourcing Operations Cost Accounting Auditing Planning
Engineering Quality Contract Mfgr. Collaborations Sourcing Operations Sourcing Finance Planners – figure out which SKUs belong to CM, create roadmap of products to ship, release dates (Build and ship plans), create POs; 6-month plans in SAP Compliance – have Sourcing Manager Dashboard, update contract amendments or new master agreements, use word docs and docusign, BIG CONSUMER OF PART MASTER – extract new parts into Excel DB and determines what needs contracts. Audit Mgt. – mostly resides in China, uses AMS system that talks to PART MASTER Configuration Manufacturing – provides assembly and part hierarchy Risk Mgt. Compliance ©2011 Duarte Press LLC. All rights reserved. CONFIDENTIAL

17 Sourcing Finance Joann Bill Hilleary Staebler-Kimmel
Sr. Finance Manager Team of 4 Owns Push Quote and True Up Joann Staebler-Kimmel Sr. Finance Analyst Converted from Contractor to Full-time Uses SQL to extract information ©2012 Duarte Press LLC. All rights reserved. CONFIDENTIAL

18 Collaborations Sourcing Finance Planning Finance Sourcing Config. Mgt.
Contract Mfgr. Collaborations Sourcing Finance Sourcing Operations Planners – figure out which SKUs belong to CM, create roadmap of products to ship, release dates (Build and ship plans), create POs; 6-month plans in SAP Compliance – have Sourcing Manager Dashboard, update contract amendments or new master agreements, use word docs and docusign, BIG CONSUMER OF PART MASTER – extract new parts into Excel DB and determines what needs contracts. Audit Mgt. – mostly resides in China, uses AMS system that talks to PART MASTER Configuration Manufacturing – provides assembly and part hierarchy ©2011 Duarte Press LLC. All rights reserved. CONFIDENTIAL

19 PLM Sourcing Sourcing Quoting Manage Materials Awarding
Market assessment Concept Dev. Change Mgt. Release to mfg. Launch market rollout Product design Product costing Reporting ©2012 Duarte Press LLC. All rights reserved. CONFIDENTIAL

20 PLM Sourcing Ariba area of focus Sourcing Quoting Manage Materials
Awarding Sourcing Market assessment Concept Dev. Change Mgt. Release to mfg. Launch market rollout Product design Product costing Reporting Ariba area of focus ©2012 Duarte Press LLC. All rights reserved. CONFIDENTIAL

21 Case Study A UX case study is an account of the events that led you to the discovery of some new knowledge, the answer to a UX design problem. ... You case study is a glimpse into your way of thinking: It is a demonstrator of process and critical reflection, rather than of the end product. We analyzed the to-do lists of 40 users aged for a period of 45 days and discovered that about 60% of their tasks were excel and legacy system driven. From this analysis, we made 3 user personas and defined their experiences in managing to-do lists with customer journey maps.

22 Journey Mapping

23 Sourcing Triggers and Process
Product design Product costing New Product Intro (NPI) or Business Opportunity Proposal (BOP) High-level spec approved (preliminary BOM?) Engineering Validation Build (EVB) Sourcing notified to get pricing Work with Engineering to understand specifications and assumptions Reference Cost of Goods Purchased (COGP) for similar pricing Establish estimated target pricing Create COGP Roll-up S ©2012 Duarte Press LLC. All rights reserved. CONFIDENTIAL

24 Sourcing Triggers and Process
Product costing Sourcing Production cycle begins Engineering finalizes BOM BOM accessed and Pinned for assignments Part Master Parts assigned to Owners Checks owners/assignments for parts Needs to enter pricing, splits, lead times, INCO and payment terms Starts RFX process to gather above data Works with Suppliers S SO ©2012 Duarte Press LLC. All rights reserved. CONFIDENTIAL

25 Sourcing / Product Lifecycle Sourcing – Part Quote
PLM (Aras) Sourcing Costing Quote Analysis BOM Part Master BOM Sourcing RFX Part Master BOM SAP PIR Assign to Owners Quantity Splits do not occur during this process Select Items to quote and send; those that don’t have price/quantity Estimate Part Picker Process Quantity estimate may not be available Quote two suppliers Pre-Assign quantity % splits during this process such that suppliers see different qty. .pcx standard format Is a separate part list sent? Push or Pull? Send back to Part Master for BOM Analysis before awarding?.

26 Calculated weighted average cost
Sourcing / Product Lifecycle Sourcing – Push Quote SKUs Associated Compilation BOM Validation Approval Part Master BOM Calculated weighted average cost Related BOM w/Price Data Cleansing SKU BOM from PM Weighted quarterly quote at Finished Goods SKU and Buy Component level Complete Quote of SKU and Buy Component level Updated Push Quote with corrected BOM Push Quote updated with Transformation and Commodity costs Approved Push Quote for specific quarter of FG SKU and Buy Component level

27 Sourcing / Product Lifecycle Sourcing – Part Quote
Sourcing Operations – Cost of Goods Produced (COGP) Budget Cost Savings COGP Unit Performance Review Part Master Part Master Part Master Part Master Roll-up of 130 COGP reports 150k records of data Takes 2 weeks Lots of validation 167 configurations of product 89 programs 140 product versions Add volumes to COGP to calculate spend (?) Calculate future spend (?) Feb.-April create budget for all 130 products 120 BOMs/month Compares Budget to Actual to calculate Incorporate ECOs Updated prices Missing configurations Reasons required Reasons required CM enters commodity parts (confirm) pricing, splits, and TC – from Bill Hilleary Are they adding parts? BOM matching occurs beforehand?

28 Bill of Materials and Sourcing Metrics
? Creating a Sourcing RFQ event maximum of 80. Maximum total Number of Bill of materials is 120 per month in one SKU. Each bill of material has a maximum of 100 Assemblies and Sub Assemblies. Each Bill of material can maintain & manage in more than ten programs and plants. Each bill of material has a minimum of 1000 and a maximum of components. Depends on the program the sourcing managers owns the category part types. Feb- April created a budget for all 130 products Rollup of 130 COGP reports 150k records of data Takes 2 week to process Lot of validation 167 configuration of product 89 Programs Compares Budget to Actual to calculate Incorporate ECOs Updated prices Missing configurations Reasons required

29 Next Steps Interview team members of the Commercial Team
Interview team members of the Compliance and Audit teams to understand Part Master challenges and needs FLI DC-5N ©2012 Duarte Press LLC. All rights reserved. CONFIDENTIAL

30 Questions? ©2012 Duarte Press LLC. All rights reserved. CONFIDENTIAL


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