1. Hybrid & Module Testing Status
Week of 4/11-4/15

2. UCSB Hybrid Testing Status
Weekly
Cumulative
Pass
Fail
% Pass
L12pd
0.00%
L34p 40 1
254 3
98.83%
L56p 46
344 8
97.73%
R5N 65 2
97.01%
R5S
100.00% R6 87
98.86% R7
Total
796 14
98.27%
Failing Hybrids Over-counted

3. UCSB Hybrid Testing Failures
This Week
1 with short in PA
Cumulative
6 with Shorts in PA
Repairable
1 Major Scratch in PA
1 Smashed APV-PA Bonds
2 Failed Inspection
Never should have sent
1 Broken Ceramic
1 Bad Bond Feet
1 Weak Wirebonds
1 with unknown failure

4. UCSB Hybrid Testing Issues
Need to finish validation of new software
Bruno contacted about bugs/features
Need to add automatic upload of data to new software
Hybrids with shorts need repairing
Once repaired need to keep bookkeeping straight

5. FNAL Hybrid Testing Status
Weekly
Cumulative
Hybrid ID
Rec’ed
Pass
Fail
%Pass
PLL (%)
R2S
R2D
R5S
R5D
R6U
L56p
233
230 3
98.71
78 (33.48)
L34p&L12pu
267 91 4
256 11
95.88
89 (33.33)
L12pd
L12su
L12sd
Total
500
486 14
97.20
167 (33.40)
86 hybrids received last week not included

6. Fermilab Hybrid Testing Failures
This Week
1 with Shorts in PA
2 all chips noisy & shorted
1 2 open, 3 noisy channels
(may pass if eliminate
edge channels)
Cumulative
5 with Shorts in PA
7 Noisy channels-usually entire chip or chips
1 a few open and noisy channels

7. FNAL PLL Statistics
No obvious correlation

8. Fermilab Hybrid Testing Issues
Running 7_2 ARCS code (original)
Need the version (6.1) on new PC working
I would like to try a few things to shorten run time
Run takes 55 minutes!
Noisy edge channels —> re-testing, raised noise cut from 1.3 to 1.6 ADC counts
Cooling to –17, using mid-range temp sensor shortened time

9. UCSB ARCS Testing Status
Weekly
Cumulative A B F
% A or B
L12pu
0.00%
L12pd
L12su
L12sd
L34p 85 1 2
97.73%
L56p 49
194
98.98%
R5N 6 32
97.06%
R5S R6 3 9
100.00% R7
Total 58
320 5
98.48%

10. UCSB ARCS Testing Failures
This Week
1 with >20 mA Bias Current
Scratched sensor
Cumulative
1 with >2% Bad Channels
Debris on sensor
1 Bad DCU
1 HV Shorted to CF Frame
2 with >20 mA Bias Current
1 leaky pinhole
1 scratched sensor

11. UCSB ARCS Testing Issues
Need to confirm cuts on TEC modules
Getting some confusion between 1SO/2SO
Have not produced TEC R6 modules in a year
Still need to validate ARCS 8.0
Currently using ARCS 7.2bugfix

12. UCSB Module Quality On 328 modules using HPK modules:
18 pinholes
47 shorts
45 noisy channels
86 opens
Percentage of bad channels: 0.09%

13. FNAL ARCS Testing Status
Weekly
Cumulative A B F
% A or B
L12pu
0.00%
L12pd
L12su
L12sd
L34p
L56p 46 2
152 1 3
98.1%
R5N
R5S R6 6 R7
Total

14. FNAL ARCS Testing Failures
This Week ( )
one unexpected pinhole - pulled (mod 7955 # 768)
7972 – no readout (does not find APVs)
breakdown current (see plots)
Cumulative ( )
1 grade “B” (mishandling)
2 HV or high current problems
1 – no readout
Total of 7 pinholes so far

15. IVs for module 7970 Test 1: 19mA Graded as “A” 23mA Test 2:
Graded as “F”
Unstable current beyond 400 V No high noise channel found Graded “A/F”

16. UCSB LT Testing Status Weekly Cumulative Pass Fail % Pass L12pu 0.00%
Pass
Fail
% Pass
L12pu
0.00%
L12pd
L12su
L12sd
L34p 84
100.00%
L56p 47
185
R5N 15 27
R5S R6 6 R7
Total 62
302

17. UCSB LT Testing Issues
We are seeing a low level problem with low noise/mis-initialization of modules
Found that there is usually a resistive connection between extender and backplane
Reseating extender always fixes problem
Will need to watch to see if problem is worsening with time

18. FNAL LT Testing Issues
Modules – 7990 were tested during April 5 – April 18 period.
Modules
passed LT testing successfully with grade A.
Rest of all runs have problems with cold and last records.
Data cannot be processed: afs backup, xml uploading.
80+ modules need to be retested.
Problem is being investigated with help from P. Gartung

19. FNAL LT Testing Issues Details: Problem occurs
lt scenario:
ChangeCool dummy
TempReached dummy dummy
-10 HardReset analoff analoff
CheckEnv dummy dummy
CheckEnv dummy dummy
HardReset pllinit pllinit
PedRun i2cpedpeak pedpeak
CalProfRun i2ccalpeak calpeak
Problem occurs
sometime between these lines.
While switching the APV modes, FEC Server generates I2C errors for all modules.

20. FNAL LT Testing Issues Details:
Checked: DAQ HW connections, LV power, extension connectors resistance, switching modules slot positions, crosscheck with 4 APV modules from Dec2004-Jan2005 HPK production...
Problem is temperature related?
Patrick's suggestion: temperature is unstable (too cold), APV's can't initialize ( the reason to put “HardReset analoff” in the scenario )
tried: 12 hrs scenario with -15C in cold
result: same I2C errors ( after switching in Deconv mode during CalProfRun )
Problem can be solved by putting extra HardResets?
Tried: HardReset before each change of APV's mode
result: same I2C errors, but slightly in a different way ( now before PedRun in Peak mode )

21. FNAL LT Testing Issues Current situation:
Rolled back to original 12hrs scenario (without HardResets before each mode switching ), testing 6 modules per run, performed 3 runs: 1 failed, 2 last passed.
Patrick suggested to remove HardResets at all.
Wim Beaumont is informed, received several suggestions...
First records for all tested modules is OK, no difference with ARCS data.
Other news: LT chiller fixed and tested with water for leaking, LT stand safety procedure in progress, two technicians trained to reload LT box and run the software.

22. FNAL LT Testing Status Cumulative Weekly 99.40% 1 168 19 Total 0.00%19
Total
0.00% R7 R6
R5S
R5N
100.00% 71
L56p
98.95%
995
L34p
L12sd
L12su 12
L12pd
L12pu
% Pass
fFail
Pass
Fail
Cumulative
Weekly