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Quality System Q4, 2017
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ChipMOS Quality Policy
ChipMOS IS DEVOTED TO THE FOLLOWING CUSTOMER FOCAL POINTS WITH THE CONSCIOUSNESS OF CONTINUAL IMPROVEMENT AND AGGRESSIVELY FIT CUSTOMER EXPECTATION TO SATISFY CUSTOMER. 南茂秉持著持續改善的精神,致力於以下顧客關注事項,積極實現客戶期望,以達客戶滿意。 ON TIME DELIVERY OF PRODUCTS WHICH MEET OR EXCEED CUSTOMERS’ QUALITY AND RELIABILITY REQUIREMENTS AT A COMPETITIVE COST. QUALITY 產 品 品 質 : 符 合 客 戶 需 求 產 品 成 本 : 具 市 場 競 爭 力 產 品 交 期 : 準 時 服 務 客 戶 COST DELIVERY
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Milestones of ChipMOS Quality System
ISO17025 Certification - Electricity - Temp. - Electrical Test ISO9001 TS16949 ISO14001 Certified OHSAS 18001 Certified QC080000 Certified ISO17025 Certification - Chemical Analysis IATF 16949 Certified Quality Award (CSQ) SONY GP (Tier 2) Certified Company wide EICC Compliance ISO 27001 Certified ChipMOS 1997 ~ 2002 2003~2007 2008~2012 2013~2017 ISO9002/ISO14001/QS 9000 Certified Hsinchu ISO 9001 ISO /TS16949 Certified ISO14001:2004 Certified ISO9002/ISO14001/QS 9000 Certified SONY GP (Tier 1) Certified ISO14064 Greenhouse Gas ANS/ESD S20.20 Tainan EICC VAP ISO16949/ISO14001/ OHSAS18001 Certified (Logic Test/Memory Test) ISO9001/ISO14001 Certified (Bumping) Chupei/ HuKou CSQ : Chinese Society for Quality CNLA : Chinese National Laboratory Accreditation (ISO 17025) Plan S3 3 3
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Proven ChipMOS Quality
ISO/TS 16949:2009 ISO9001:2015 QC :2012 ISO 27001:2013 Waiting for IATF Certification GHG Verificaton Statement ISO 14001:2004 OHSAS 18001:2007 ISO/IEC 17025 S4 4 4
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ChipMOS Quality Management System
ChipMOS develops process-oriented QMS to identify and meet customer’s requirements and expectations in an effective and efficient manner to achieve competitive advantage. CUSTOMER REQUIREMENT & EXPECTATION CUSTOMER SATISFACTION Continuous improvement of the quality management system Corrective & Prevention, Continual Improvement System P A Human Resource System • Training • Qualification • Empowerment & Motivation Management/ Strategy Planning Process • Adv. Tech development • Business plan • Strategy planning • Management review • Organization planning Monitor, Measurement, & Analysis System • Data analysis • Process performance • Internal Audit • Supplier performance • Inspection • Customer satisfaction Investigation D C Input Output Customer Requirement Process • Market Investigation • Identification of customer needs • Customer order, contract review • Customer Service (Satisfaction Complaint) APQP Process • APQP • Process Planning Production Planning Process • MRP/CRP/CPS • Resource plan • Material purchasing plan Production Process • Purchasing • Warehouse Mgt • Production • Measurement & Prod EQ Mgt • Nonconformance Prod Mgt • Stock, Shipping Product S5 5
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Continuous Improvement (System)
Annual goal setting Management Commitment on continuous improvement Management Committee Quality Goal Product Control Calculate with cost category prevention cost, appraisal cost, internal failure cost, external failure cost Analysis with cost Index Quality Cost Management Review Dept. Manager Dept. Manager PIT team up with major process issue QC story implementation QC tools application PIT conference award Process Improvement Team Cross Function Engineers & Staffs Engineers & Staffs Quality awareness promotion ID conference award Benefit prize for reward IDEA BOX Company Wide Shop-floors
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Continuous Improvement (Product)
Control Method Data Sheet Check Sheet SPC Applications NO Failure Mode Influence to Product Possible Cause Detection Method Product Characteristics Process Parameters Responsibility Corrective Action OCAP (Out of Control Action Plan) Cpk >= 1.67 1.33 <= <1.67 < 1.33 20 50 10 40 30 60 Target :Cpk >= 2.0 (based on customer requirement) MONTH 100% YES Small Quality Variation Mean Value to Target PROCESS CAPABILITY
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Supplier Quality Assurance
Request New Suppliers Qualification Phase I Evaluation Phase II Qualification Phase III SPC SPC Suppliers Capability Maintenance Suppliers Capability Improvement Phase I STC STS IQC Ranking Auditing Win/Win Phase II
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Supplier Quality Assurance
ChipMOS Supplier 1. Annual audit 2. Ranking (Quarterly) 3. QNR / PNR 4. Spec. / Drawing 5. New supplier qualification 1. Quality meeting 2. Abnormality handling 3. RMA handling 4. Review customer feedback 1. C of C 2. Monthly report 3. Cpk data 4. Improvement report 5. Regular supplier meeting (Quality & Technology ) Continuous improvement 1. 8D System 2. QIP 3. SPC
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Assembly Quality Control Flow
1. Wafer inspection . Optical inspection . Wafer ID 2. Material inspection . Dimension IQC gate Materials Suppliers Wafer in Flow Wafer sorting Wafer - mount & dicing Die & Wire Bonding Molding Marking Plating Trim & Form Visual & Outgoing Control Testing IPQC Gate - Optical inspection - Adhesion . die shear test - Bondability . wire pull test . Ball shear test IPQC Monitor - Optical inspection - Mark adhesion IPQC Monitor - Optical inspection - Dimension . Outline . Coplanarity IPQC Gate - Optical inspection - Purity IPQC Monitor - Optical inspection - Moldability (x-ray) . Wire sweep . Void - Parameter check . Temperature IPQC Monitor - Optical inspection - Plating thickness - Solderability . Sn content . Soldering test - Contamination FQC/OQC Gate - Optical inspection . Marking . Lead . Package Packing check Document check Control Item
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FT Quality Control Flow
IQC gate Incoming control 1. PKG inspection . Lead . Package body . Marking 2. Consumable material inspection . Appearance . COA Customers PKG : Elec. testing & burn in ( & marking ) PKG : V/M inspection (lead & mark Scanning) Packing Outgoing Control Shipping • Assembly • Subcontractors • In-house Flow Vendors FQC gate - PKG Optical inspection . Lead . Package . Marking PQC gate - Visual inspection . Packing material . Label content . Packing method - Packing . QC seals QC Control Item OQC gate - Document check
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WS Quality Control Flow
IQC gate Incoming control - Wafer inspection . Appearance . Wafer ID - Consumable material inspection . Appearance . COA Wafer : CP testing & laser repair Wafer : V/M inspection (probing mark & Ink) Packing Outgoing Control Customers Shipping Flow Vendors FQC gate - Wafer inspection . Appearance . Document check OQC gate - Label content - Documents check - Packing check QC Control Item
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WB Quality Control Flow
IQC gate Incoming control - Wafer inspection . Appearance . Wafer ID - Chemical, Reticle, Target . Appearance . COA Wafer : Bumping Wafer : V/M inspection (AOI) Packing Outgoing Control Customers Shipping Flow Vendors FQC gate - Wafer inspection . Appearance . Document check OQC gate - Label content - Documents check QC Control Item
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LCDD Quality Control Flow (TCP/COF)
IQC gate Materials Suppliers 1. Wafer inspection . Optical inspection . Wafer ID 2. Material inspection . Optical inspection . Dimension Wafer in Flow Wafer sorting Wafer - mount & dicing ILB Potting Marking Testing Visual & Outgoing Control Shipping IPQC Gate Optical inspection Document check IPQC Monitor Dimension FQC/OQC Gate Optical inspection Packing check Document check Control Item IPQC Monitor - Bondability . Total height . Bend height (TCP) . Edge gap (COF)
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LCDD Quality Control Flow (COG)
IQC gate Materials Suppliers 1. Wafer inspection . Optical inspection . Wafer ID 2. Material inspection . Optical inspection . Dimension Wafer in Wafer sorting Wafer - mount & dicing AOI P/P Visual & Outgoing Control Flow Shipping IPQC Gate Optical inspection Document check QC Control Item FQC/OQC Gate Optical inspection Packing check Document check
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APG (TSOP/BGA/QFP/QFN)
Reliability Test (Procedure) APG (TSOP/BGA/QFP/QFN) LCDD (TCP/COF) Samples In Samples In Preconditioning Reliability Stress Environment Mechanical Reliability Stress Environment Mechanical FT or O/S Judgement FT Judgement Report Issued Report Issued
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Reliability Test (Capability)
TH TST HT-SLT PCT TCT THB LT-SLT HAST Reflowing All testing conditions follow and meet JEDEC, MIL and JEITA International Standards
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Failure Analysis (Package Level)
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Total Customer Satisfaction
Real Information Aggressive Operation Timely Implementation Effective Action Full-Scale Consideration Not only a subcontractor, but customer’s virtual fab. & trustable partner. From customer’s view point to consider customer’s requirement. 24 hrs, 365 days, non-stop operation to carry on customer’s requirement. In-time, On-time to implement customer’s requirement / specification. Fix problem or Meet requirement at once by effective action.
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