1. Compliant Pin/Press Fit Technology
Fancort Press & Tooling Systems for Solderless Connections
Press-fit technology is the insertion of flexible or rigid connector pins into plated through holes (PTHs) of printed circuit boards without soldering. The technology is industry accepted, widely used, reliable, and easy to operate. Fancort offers a complete range of machines and tooling for low to automated high volume and with various options to control the process . Our equipment has been used by the world’s largest electronics manufacturers

2. Advantages of press-fit technology vs. soldering
Prevention of thermal stress on the PCB and no soldering
Eliminating pins damage or breakage, solder bump or flux residue, etc.
Avoidance of short, cold solder connection, corrosion, etc.
Enable Plugins to connect with plugs directly, and no need for screws
Connectors with long pins can be connected from the backside of the PCB, for no soldering
Reparability that the connector or a single pin can be replaced easily
Stable and low contact resistance, good high frequency characteristics
No need to wash PCBs and prevention of polluted substances like fluxes for no soldering
High efficiency and low cost
. Green technology , no solder or flus to store or recycle

3. Fancort Offers Complete Range of Press Fit Solutions
Low Volume/SPC
Control/Data Collection
Higher Capacity/Largest Work Area
SPC Control/Data Collection
Low Volume/Lowest Cost.
Low Volume/Better Control
Fancort Pneumatic Presses: 1 to 10 tons.
American Built & Easily Customizable.
SmartPress™ Servo Presses. Programmable Load Control.
Low Volume/Better Control.
Servo Presses from 5kg to 5000kg.
Built-in Load Cell Monitoring for critical Applications.
PFM-1000 Servo Precision Press Fit Machines. Up to 6 Ton.

4. Press Fit Tooling Examples

5. Press Fit Pin Application Examples

6. How Press fit Pins Assemble

7. Terminal Cross Sections in PCB
0.81mm THICK TERMINAL

8. Compliant (How It Works)
HIGH SPRING
FORCE CONNECTION
MINIMAL PTH
DEFORMATION

9. Fancort Servo Precision Press Fit machine
Competes with Tyco Press Fit machines at significant better value.
H frame: consisting of two horizontal frames members and two vertical support bars; assures very high strength and no deformation
High Quality Mass insertion on large backplanes and pcb’s
Servo motor driven with high accuracy
Windows 7 Operating system
Closed-loop control.
SPC data collection
Program edit and Run modes.
Equipment calibration function
Insertion force curve force analysis
100% traceability
Customer Reference List:
Celestica (Dongguan-SSL)Technology Ltd
Celestica (suzhou)Technology Ltd
Flextronics
shenzhen speedy-teach electronics.,ltd
Foxconn
Chip Hua Equipment & Tools Pte Ltd
Electron csillag
LITE-ON Automotive (GuangZhou) Co.
Kinpo electronics (China)co.,ltd
QNAP Systems, Inc.
Kitron
ICP Electronics Inc.
Alpha Networks Inc.

11. Quality Control Features
Quality control: comprehensive data management, control modules including:
closed-loop control module;
program edit module;
program running module;
SPC data module;
log module;
user management;
equipment calibration module;
curve save/analysis module;
data base module;
traceability module

12. Closed-loop control module
Monitor press-fit process
By monitoring the press-in force in real time, errors can be detected and press cycle will be stopped immediately. So the performance of each product can be insured.

13. PFM-1000 press-fit: Closed-loop control module2 3 4
(!)
Press head contacts
the upper tool and push it;
Connector is preloading;
Pressure starts to rise.
(2)
The eye of the needle
is deformed by push;
Pressure continues to rise;
the pin is inserted into the
hole of a PCB 。
(3)
The deformation of
EON ends; the pin slides
into the hole; pressure
starts to fall down . ( 4)
The housing of
Connector contacts PCB;
Pressure starts to rise
again; the press-fit
Process ends.

14. Pressure/Velocity Feedback System (PVFS)
Pressure/Velocity Feedback System (PVFS) is a dynamic pressure feedback and control system applied to the press-fit process. By setting sampling position and range, calculate the sampling pressure; By the sampling pressure, calculate the pressure to control the press-fit process.
sampling in
the crimping
process
The percentage
from the sample
Pressure
using the percentage
from the sample to
control the end pressure
Auto pressure sampling control ：
Auto pressure sampling contro
l adopts dynamic pressure samp
ling control and fixed torque
control, which is better than adopting ma
x. torque to contro
l press-fit process. F n
different holes,
different pressure

15. Closed-loop Module
the pressure vs
distance change rate to
control the end
pressure
Monitor pressure vs distance change rate, This module applies to the tough connectors that needs to be in contact with the surface of PCB tightly. Based on the measuring points, an upward curve (pressure vs distance curve) will be generated. When the connector ends moving, the pressure will rise immediately.
According to the minimum upward angle of inclination, judge the degree of press fitting between the connector and PCB

16. Fancort Press High Volume Fit machines

17. Fancort Industries - Industrial Press Division
Thank you for your time. Please contact Fancort Mike Bachman x 218 or Robert Antonelli x 219 if you have any questions!!!