1. Injection mold specification
Client
Fuji
Model Name
Fuji_xerox
Part Name
Hsg-base-fr-250
Part No.
802b089270
DFM
Ming L.

2. Integral Corrective Action List
ICAL
Page
OPEN POINTS
SOLUTIONS/ACTION
WHO 1 2 3 4
Plastic flow analysis
Please confirm?
Parting _ line 5 6
Undercut
Reduce plastic? 7
Sink mark 8 9
Sharp steel
Cancel R? 10
Thin steel 11 12 13
No draft
I C A L
Integral Corrective Action List
1-Date of opening (all dates in2005)
2-Date of beginning of action
3-Date foreseen for validation
4-Date of validation (closing)
DFME Follow-up issue

3. Plastic Flow Analysis
Gate
Weld line
Recess 0.5mm 3x
SECTION A-A

4. Parting _ line PL PL PL PL PL PL PL PL

5. Parting _ line
Parting line
Lifter
These ribs surface the most polish.

6. Original changed OK? Reduce plastic OK? undercut Left&Right sides same
Modify-1
Original
changed
OK?
SLIDE
Reduce plastic
OK?
undercut
Left&Right sides same

7. Thick plastic cause sink mark. Reduce plastic like this.
Modify-2
Thick plastic cause sink mark.
Reduce plastic like this.

8. Pls Review the detail in the next one page
Modify-3
Pls Review the detail in the next one page

9. Modify-3
Sharp steel
Cancel R
Original
Changed

10. Thin steel .Reduce plastic like this.
Modify-4
Thin steel .Reduce plastic like this.
4mm
OK?
Left&Right sides same
15mm

11. Red ribs are too thick.Reduce plastic like that.
Modify-5
OK?
Red ribs are too thick.Reduce plastic like that.
Shell
Rib

12. Red area too thick plastic . They cause sink mark
Modify-6
Red area too thick plastic . They cause sink mark

13. This rib draft like that.
All of other no draft surface reduce plastic like that.