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Semiconductor Industry
Scientific Taiwan Semiconductor Industry SOC, NDL & ITRC Professor Horn-Jiunn Sheen Institute of Applied Mechanics National Taiwan University Director, NEMS Center Unless noted, the course materials are licensed under Creative Commons Attribution-NonCommercial-ShareAlike 2.5 Taiwan (CC BY-NC-SA 2.5) The presentation is powered by PoweredTemplates.com
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Application of IC Si Wafer Product Design Processing Equipment
Technology Wiki Alison Chaiken Data Storage Calculation Control Communication Clock Audio Navigation Remote Sensing Defense IC- makes many components to make one single ship. Wiki Jon Sullivan Wiki Bukvoed Wiki Christian Hauser Wiki GAO Montpellier Wiki T.Usui 2
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Wafer size development
Wafer treatments Grinding Slicing Lapping Etching Polishing Cleaning Inspection 16” 12” 8” 6” A wafer is a thin slice of semiconductor material, such as a silicon crystal, used in the fabrication of integrated circuits and other micro devices. The wafer serves as the substrate for microelectronic devices built in and over the wafer and undergoes many microfabrication process steps such as doping or ion implantation, etching, deposition of various materials, and photolithographic patterning. Finally the individual microcircuits are separated and packaged. Wafers are cleaned with weak acids to remove unwanted particles, or repair damage caused during the sawing process. When used for solar cells, the wafers are textured to create a rough surface to increase their efficiency. The generated PSG is removed from the edge of the wafer in the etching. Laptop computer use 85inches of publication and smaller wafer. 3” 1970 1980 1990 2000 2010 3
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Taiwan IC Industry Distribution
Fabricate, Package, Test T1, NEC Fujisu, Motorola Design Sale CLI, Altera, S3 Fabricate TSMC Package ASE Test UTC Design Fabricate Package Test Package, Test ASE IC makes design for small chips. Designing- producing- packaging- testing, which is a process of IC chips. Fabricate, Package, Test Alphatech Source: Invest in Taiwan, Analysis and invest opportunities in semiconductor industry by Ministry of Economic Affairs. This work is used subject to fair use doctrine of Article 50 of Taiwan Copyright Act for eductional purpose only. 4
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Taiwan IC Industry 10 Largest Semiconductor Companies in Taiwan 1 2 3
2007 Ranking Company 2007 Recenuue (NT, billion) 2006 Recenuue (NT, billion) 2007/2006 Groth rate(%) Catogory 1 TSMC 3163 3139 -0.1 IC OEM 2 UMC 1068 1041 2.6 3 ASE 1012 1004 0.8 Packaging 4 PWC 776 921 -15.7 Memery 5 MediaTek 746 529 41 Design 6 SPIL 646 564 14.5 7 NTC 751 -29.6 8 ProMos 476 601 -20.8 9 Inotera 459 408 12.5 10 Novatek 361 314 15 Top 10 IC company in Taiwan of 2007, number one is TSMC. SOURCE︰ITRI/IEK 2008/03 5
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Science Parks in Taiwan
Biotechnology Plaza, Nankang Software Park Hsinchu Science Park Taiwan's science parks are set up and administered by a special division of the National Science Council (NSC). Taichung Science Park Southern Taiwan Science Park Hsiunchu, Tainan, Taichung and Nankang science parks are the biggest in Taiwan. There are more small science parks. In Nankang, many companies built their main administration and research building. Wiki Luuva 6
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Science Parks in Taiwan
Science parks are established to introduce high-tech industries and attract talent to Taiwan, promote the upgrading of Taiwanese industries, balance regional development and drive national economic development. One of three science parks existing in northern, central and southern Taiwan, the Hsinchu Science Park (HSP) is primarily focused on semiconductors; meanwhile, the Central Taiwan Science Park is focused on aviation, precision machinery, and optoelectronics, while the Southern Taiwan Science Park is focused on optoelectronics. Consequently, each of these science parks possesses its own respective core technological advantages. A science park or science and technology park is an area with a collection of buildings dedicated to scientific research on a business footing. Often, science parks are associated with or operated by institutions of higher education 7
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Hsinchu Science Park (HSP)
Since the HSP was established in December 1980, the government has invested US$1,679 million on park infrastructure and facilities. A total of 430 high-tech companies had been established in the park by now. As in 2004, a total of 632 hectares had been developed for the HSP proper, plus an additional 141 hectares for the Jhunan Park. During its 20 years plus history, the HSP has focused both on research and production, thus profoundly impacting the local economic development and giving the HSP an international reputation and establishing it as a model imitated by other countries. 1976 or 1977, Taiwanese started to build Hsinchu science park. Before built whole science park there was tea plantation around that science park. Hsinchu Science is an industrial park established by the government of the Taiwan on December 15, 1980 with investment from the Kuomintang. It straddles Hsinchu City and Hsinchu County on the island of Taiwan. Hsinchu Science Park was founded by Kwoh-Ting Li, former Finance Minister of Taiwan. 8
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Sales of Science Parks by Industry
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R & D in HSP – by Government
To encourage R&D at the Park, the government established six national laboratories at the Park, namely the National Center for High-Performance Computing (NCHC), the Synchrotron Radiation Research Center (SRRC), the National Space Program Office (NSPO), the Precision Instrument Development Center (PIDC), the Chip Implementation Center (CIC), and the National Nano Device Laboratories (NDL). There are several research and development center in Hsinchu science parks, it is provided by government. 10
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R & D in HSP – by Company HSP companies spent US$1,464 million on R&D in 2003, representing 5.0% of total annualsales revenues. In terms of total R&D expenditure, the IC industry invested most heavily with a total of US$935 million. Additionally, Park companies employed 10,918 R&D-related professionals, representing 11% of total employees, with IC firms employing 6,038 of these researchers. Source: 11
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Science Park Administration Building
Wiki Science park Wiki Mnb No. of Company Revenue Hsinchu 430 Billion Taichung 147 241.2 Billion Tainan 160 461.1 Billion Wiki Fcuk1203 Source: 12
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TSMC (Taiwan Semiconductor Manufacturing Company, 台積電)
No. of employees More than 20,000 Mainstream Technology Front-end design Mask and prototyping services Backend packaging and test services Front-to-back on-line logistics Sales Revenue 2010: NT$ 89.2 Billion (as of March 2010) 2009: Billion 2008: Billion Taiwan semiconductor manufacturing company in Hsinchu science park is the top company for producing ICs. They pay much for their employers. Wiki Peellden Source: 13
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UMC (United Microelectronics Corporation, 聯電)
No. of employees More than 12,000 Products world-class 200/300mm manufacturing 45nm/40nm customer products Revenue 2010: NT$ 26.7 Billion (as of March 2010) 2009: 88.5 Billion 2008: 92.5 Billion Wiki Terence Ong Source: 14
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AUO (AU Optronics Corporation, 友達)
No. of employees More than 41,000 Products TFT-LCD modules (1.5" - 65") LTPS modules (1.5" - 6.5") TV Total Solutions (19"~52") Sales Revenue 2010: NT$ 111 Billion (as of March 2010) 2009: 359 Billion 2008: 423 Billion Flicker fanglan Source: 15
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ASUS (華碩) No. of employees More than 10,000 Products PC Components
Notebooks Handheld & Navigation Peripherals & Accessories Revenue 2010: NT$ 74.8 Billion (as of March 2010) 2009: Billion 2008: Billion Wiki Hahaha0141 Source: 16
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ACER (宏碁) No. of employees More than 5,600 Products PC Components
Notebooks PDA servers Peripherals & Accessories Revenue 2009: NT$ Billion 2008: Billion Wiki Solomon203 Source: 17
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MediaTek (聯發科技) No. of employees More than 4,600 Products
Wireless Handset Digital Consumer DVD Digital TVs PC Optical Storage Drives Wireless Connectivity Products Revenue 2010: NT$ 32.7 Billion (as of March 2010) 2009: Billion 2008: Billion Wiki Solomon203 Source: 18
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President & Vice President Board of Directors & Supervisors
NARL (National Applied Research Laboratory) 國家實驗研究院 Organization President & Vice President Board of Directors & Supervisors Headquarters National Space Organization (NSPO) National Nano Device Laboratories (NDL) National Laboratory Animal Center (NLAC) National Center for Research on Earthquake Engineering (NCREE) National Center for High-performance Computing (NCHC) National Chip Implementation Center (CIC) National Science & Technology Policy Research and Information Center (STPI) Instrument Technology Research Center (ITRC) Taiwan Ocean Research Institute (TORI) Preparatory of Taiwan Typhoon and Flood Research Institute (TTFRI) National Science & Technology Center for Disaster Reduction (NCDR) 19
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Locations Taipei Hsinchu Science Park Central Taiwan Science Park
Southern Taiwan National Laboratory Animal Center (In Planning) National Center for High-performance Computing National Chip Implementation Center National Nano Device Laboratories National Space Organization National Center for Research on Earthquake Engineering NARL Headquarters Southern Taiwan Office National S&T Center for Disaster Reduction Instrument Technology Research Center Central Taiwan Science Park Central Taiwan Office Wiki Luuva 20
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NCIC (National Chip Implementation Center) 國家系統晶片研究中心
Introduction Established in 1992. Mission and Vision Providing an IC/System design environment; Providing chip fabrication and measurement services; Promoting technology for IC/System design and international collaborations; Improving IC/System design services in southern Taiwan. 21
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Die attach & wire bonding
IC Design Packaging Steps Grinding & Dicing Polysilicon Creation Probe Test & Die Cut Die attach & wire bonding Crystal Pulling Wire Bonding Encapsulation Solder bumping Wafer Slicing Packaging foundry PBC Foundry –TSMC (Worldwide Rank #1), UMC (#2) Design is the first step to make products. Testing/Packaging – Taiwan (WWR #1) IC design – Taiwan (WWR #2) 22
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IC Design The major IC products in Taiwan unit﹕1,000 pieces 23
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About CIC Mission Vision CIC Position Academia CIC Customers
Cultivate High Qualified IC Design Engineers Develop Advanced IC/System Design Technology Vision Build up a world-class research and service center for IC/System design. CIC Position Academia Advanced Technology There is a relationship between company and university to exchange and gain knowledge. CIC Technology Transfer High Qualified IC Design Engineers Customers IC Industry 24
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About CIC Idea Design Testing Goals Tasks Prototyped IC Fabrication
Establish IC/System design environment for academia. Provide Chip Implementation and measurement Services to academia Promote IC/system development collaboration relationship among industry, academia, and research institutions Tasks Provide IC/System Design Environment Services Provide Chip Implementation and IC Measurement Services Provide Education programs and domestic/international collaboration. 25
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NNDL (National Nano Device Laboratories) 國家奈米元件實驗室
Introduction Established in 1988. Missions Establish a world class nano devices and material research environment Train semiconductor and nano technological experts Prevision the future of nano devices and provide R&D of related materials 我國已經是資訊製造與服務的大國,政府也宣示發展知識經濟成為綠色矽島的願景。國家典藏的數位化,可以有效提升知識的累積、傳承與運用,是知識經濟的重要基礎環節。況且中國大陸在開展資訊產業的企圖心日強,也積極推動典藏數位化工作,造成競爭壓力。為加速文化資訊產業升級,確保學術發展優勢,更需加速腳步,推夆禤a典藏計畫。 26
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Instrument Technology Research Center 儀器科技研究中心
Introduction Established in 1974 by National Science Council The aim was︰ establish and develop specific technology and manufacturing capabilities Research and Development To develop the precision instrument systems To develop advanced and leading technologies related to precision instrument 我國已經是資訊製造與服務的大國,政府也宣示發展知識經濟成為綠色矽島的願景。國家典藏的數位化,可以有效提升知識的累積、傳承與運用,是知識經濟的重要基礎環節。況且中國大陸在開展資訊產業的企圖心日強,也積極推動典藏數位化工作,造成競爭壓力。為加速文化資訊產業升級,確保學術發展優勢,更需加速腳步,推夆禤a典藏計畫。 27
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ITRC (Instrument Technology Research Center)
Established as Precision Instrument Development Center in 1974 Reorganized into a non-profit organization with the name “Instrument Technology Research Center” under National Applied Research Laboratories (NARL) in 2005. 28
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Missions of ITRC To establish and develop specific technologies as well as manufacturing capabilities, and to nurture professional personnel for the development of precision instrument in Taiwan. To develop instrument technology, to integrate resources and to provide professional services to universities, research institutes and enterprises in various fields. To innovate advanced instruments and technologies aiming to support national research programs and the activities of National Applied Research Laboratories. 29
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Vaccum Technology E-Beam Evaporation Deposition System ICP Paralene 30
NTU Sheen Horn Jiuhn Paralene NTU Horn-Jiunn Sheen 30 NTU Sheen Horn Jiuhn
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Portable Digital Microscope & Camera
To create niche market and to add values to digital cameras To make domestic industrial benefits more than NT$300 million Wiki Daniel Henderson Magnification Field of view Resolution (under 4X digital zoom condition) Build-in Dimmable Illumination 60X 16 mm x 12 mm 57 Ip/mm 4 White Light LED 100X 9mm x 6.5 mm 101 Ip/mm 150X 5.7 mm x 4.5 mm 203 Ip/mm 31
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Prospects Constructive Innovation: Focus and Progress
Vacuum and thin film technology Nano technology Remote sensing technology Instrumentation Engineering technology International collaborations To provide comprehensive and professional services to industries through a platform with integrated techniques on optics, mechanics and electronics. 32
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Persons in the video Chung-Yu Wu, Chair Professor, Electronics Engineering National Chiao Tung University (吳重雨 交大電子工程系 講座教授) Chi-Yao Yu, Student, Electronics Engineering National Chiao Tung University (虞繼堯 交大電子工程系學生) Chia-Chen Wan, Student, Electronics Engineering National Chiao Tung University (萬嘉塵 交大電子工程系學生) Chih-Wei Tseng, Student, Electronics Engineering National Chiao Tung University (曾智偉 交大電子工程系學生) Wen-Chieh Wang, Student, Electronics Engineering National Chiao Tung University (王文傑 交大電子工程系學生) Since 1983 Taiwan IC industry has been going as fast as they do. Taiwan already became 2nd high industry for its IC design in the world. 33
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Persons in the video Wei-Xi Ni, Former Director, National Nano Device Laboratories (倪衛新 前國家奈米元件實驗室主任) Jiann Shieh, Associate Research Fellow, National Nano Device Laboratories (謝健 國家奈米元件實驗室副研究員) Chien-Jen Chen, Former Director, Instrument Technology Research Center (陳健仁 前儀器科技研究中心主任) Yu-Wei Lin, Instrument Technology Research Center (林郁洧 儀器科技研究中心) Jiun-Shen Wang, Associate Research Fellow, Instrument Technology Research Center (王俊勝 儀器科技研究中心副研究員) 34
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Persons in the video Wen-Hong Wu, Associate Research Fellow, Instrument Technology Research Center (吳文弘 儀器科技研究中心 副研究員) Jui-Pi Chen, Research Assistant, Instrument Technology Research Center (陳瑞彬 儀器科技研究中心助理研究員) Jing-Yang Jou, Former Director, National Chip Implemen-tation Center (周景揚 前國家晶片系統設計中心主任) Chih-Hsien Hsu, Associate Research Fellow, National Chip Implementation Center (許志賢 國家晶片系統設計中心副研究員) 35
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Reference Web Sites National Chip Implementation Center (國家晶片系統設計中心) National Nano Device Laboratories (國家奈米元件實驗室) Instrument Technology Research Center (儀器科技研究中心) ITRI IEK (工研院產業經濟與趨勢研究中心) Video: No.24 36
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IC History Wiki Poil Wiki Wepwawet Wiki Poil The Intel 4004 -1971
Wiki AutomaticDefence The Intel First Microprocessor 2,300 Transistors IBM Corporation 65536 Bit Dynamic Memory Chip The Intel First EPROM Intel Corporation -1974 8-Bit Microprocessor 4,500 Transistors Wiki ZyMOS-Bot Wiki NobbiP Wiki Greekwikipedian. Wiki Victorbnx92 Intel Pentium IV 55 million transistors The Motorola 68000 1979, 16-Bit Microprocessor The HP Focus Chip -1981 32-Bit Microprocessor 4 50,000 transistors Intel Pentium 4 million transistors 37
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IC History Braun invents the solid-state rectifier.
DeForest invents triode vacuum tube. First radio circuits de-veloped from diodes and triodes. 1925 Lilienfeld field-effect device patent filed. Bardeen and Brattain at Bell Laboratories invent bipolar transistors. Commercial bipolar transistor production at Texas Instruments. Bardeen, Brattain, and Shockley receive Nobel prize. Integrated circuit developed by Kilby and Noyce First commercial IC from Fairchild Semiconductor IEEE formed from merger or IRE and AIEE First commercial IC opamp One transistor DRAM cell invented by Dennard at IBM. 4004 Intel microprocessor introduced. First commercial 1-kilobit memory. microprocessor introduced. Megabit memory chip introduced. 2000 Alferov, Kilby, and Kromer share Nobel prize 38
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Manufacturing production
Taiwan IC History Production Occupation Global Ranking Advantage Nation IC 20872 9.60% 4 USA,JPN,KOR DRAM 7015 22.40% 2 KOR Mask ROM 353 92.90% 1 TWN Design Industry 12186 26.50% USA Fabricate Industry 22460 10.70% IC OEM 13774 68.10% Package Industry 7450 47.60% Test Industry 3350 67.70% Manufacturing production - 20.30% 3 USA,JPN Global semiconductor market $255,645 ($247,716) Global IC market $217,810($209,510) Asis IC market $123,492($116,482) Taiwan IC market $17,520 ($18,813) 14.2% (16.2%) 8% (9%) 6.9% (7.6%) Units:$million(USD) SOURCE︰WSTS, ITRI/IEK 2008/03; ITRI/STC 39
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Taiwan IC History Output Value
Unit :Hundred million NT dollars Unit :Year SOURCE:Topology Research Institute 40
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Worldwide & Taiwan IC Design Yield Proportion
Units: million (USD) SOURCE︰ITRI/IEK 41
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Instrument Technology Research Center
Item/Years 2003 2004 2005 2006 2007 Journal Papers 20 7 23 40 43 Seminar Papers 50 94 118 104 Patterns(case) 35 39 Approval(case) 9 15 17 Tech Transfer(case) 1 2 Industry Commissioned Research(event) 6 3 Skill Training(person) 654 825 783 837 916 International Scientific Instrument Training Program(nation/persson) 6\11 5\11 5\20 3\21 5\23 Graduate students involved in research projects(person) 81 70 55 98 87 ITRC research results in recent 5 years ITRC invest in person Source: 42
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Services IC Design Environment and Chip Implementation Services
EDA Tools Silicon IPs Standard Cell Libraries Design and Integration Flows Customers Professors/Students Training Courses Design Consulting Service Testing Service Service-oriented R&D cell-based design flow mixed-signal design flow system-level design flow SoC and FPGA design flow Design Environment Source: 43
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Major Contributions Offers Taiwan colleges EDA tools Save academia huge budget from software purchasing and maintenance. Save Cadence and Synopsys maintenance budget about 4 million USD. Provides Taiwan academia IC implementation service Through MPC methodologies with NO CHARGE. Save academia hundreds million USD. Tape out over 1300 prototype IC pre year. Provides IC/System measurement environment Save academia huge instruments purchasing budget. Provides intensive and high quality training courses for academia in Taiwan. Make the on job training period shorter about 6 months to one year. Taiwan IC industry may not be so competitive without CIC. 44
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Thank You For Your Attention 45
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Copyrights Work License Author/Source 46 46 Wiki Alison Chaiken
2011/10/2 visited Wiki Jon Sullivan Wiki GAO Montpellier Wiki T.Usui Wiki Christian Hauser 46 46
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Copyrights Work License Author/Source Wiki Bukvoed.
2011/10/2 visited Wiki Luuva Wiki Fcuk1203 Wiki Mnb 47 47
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Copyrights Work License Author/Source Wiki Peellden
2011/10/2 visited Wiki Terence Ong Flicker fanglan Wiki Hahaha0141 Wiki Solomon203 48 48
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Copyrights Work License Author/Source Wiki Solomon203
2011/10/2 visited NTU Horn-Jiunn Sheen Wiki Daniel Henderson 49 49
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Copyrights Work License Author/Source Wiki Poil
2011/10/2 visited Wiki Wepwawet Wiki Poil Wiki AutomaticDefence Wiki ZyMOS-Bot 50 50
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Copyrights Work License Author/Source Wiki NobbiP
2011/10/2 visited Wiki Greekwikipedian 51 51
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