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Applications gas welding (oxyacetylene) for plate

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Presentation on theme: "Applications gas welding (oxyacetylene) for plate"— Presentation transcript:

1 Applications gas welding (oxyacetylene) for plate
Teknologi LAS KAPAL Applications gas welding (oxyacetylene) for plate

2 Types of Welded Joints Butt joint Corner joint Edge joint Lap joint
Teknologi dan Rekayasa

3 Types of Welded Joints Teknologi dan Rekayasa

4 Square Butt Joints Used to butt weld light sheet metal
1/16 to 3/16 thick metal Teknologi dan Rekayasa

5 Beveled Butt Joints Used to butt weld heavier pieces of metal together
3/8 to ½ inch metal can welded using a single V or U joint. ½ Inch metal and up can be welded using a double V or U joint Teknologi dan Rekayasa

6 Beveled Cont. Teknologi dan Rekayasa

7 Corner Joints Used to join to pieces of metal that are approximately right angles to each other Closed corner joint is used on light sheet metal were strength is not a required at the joint Half open corner joint is used on heavier metal when welding can only be done on one side. Used when load is not severe Teknologi dan Rekayasa

8 Corner Cont. Open corner joint is used on heavy material. It is the strongest of the corner joints Corner joints on heavy material are welded on both sides. The outside first them reinforced on the inside Teknologi dan Rekayasa

9 Corners Cont. Teknologi dan Rekayasa

10 Edge Joints Used to join two parallel or nearly parallel pieces of metal. Not very strong Used mainly to join edges of sheet metal, reinforce flanges of I beams, and mufflers Teknologi dan Rekayasa

11 Edge Joints Teknologi dan Rekayasa

12 Lap Joints Used to join two overlapping pieces of metal
Single lap joint welded from one side Single lap joint welded from two sides develops full strength Off set lap joint is used when two pieces of metal need to be joined in the same plain Teknologi dan Rekayasa

13 Lap Joints Cont. A- single lap joint, one weld
B- single lap joint, two welds C- offset lap joint Teknologi dan Rekayasa

14 Tee Joints Used to join two pieces of metal that are approximately 90 degrees to each other, but the surface of one piece of metal is not in the same plain as the other metal Teknologi dan Rekayasa

15 Tee Joints Cont. A- plain tee B- single beveled C- double beveled
D- single J E- double J Teknologi dan Rekayasa

16 Types of Welds Fillet weld- basic weld used. Used when joining two pieces of metal without preparing the surface of the metal first Groove weld- basic weld, used when preparing the metal before welding it into place Teknologi dan Rekayasa

17 Fillet Welds Teknologi dan Rekayasa

18 Groove Welds Teknologi dan Rekayasa

19 Gas welding Sound weld is obtained by selecting proper size of flame, filler material and method of moving torch The temperature generated during the process is 33000c When the metal is fused, oxygen from the atmosphere and the torch combines with molten metal and forms oxides, results defective weld Fluxes are added to the welded metal to remove oxides Common fluxes used are made of sodium, potassium. Lithium and borax. Flux can be applied as paste, powder,liquid.solid coating or gas. Teknologi dan Rekayasa

20 Gas welding equipment 1. Gas Cylinders Pressure Oxygen – 125 kg/cm2
Acetylene – 16 kg/cm2 2. Regulators Working pressure of oxygen 1 kg/cm2 Working pressure of acetylene 0.15 kg/cm2 Working pressure varies depends upon the thickness of the work pieces welded. 3. Pressure Gauges 4. Hoses 5. Welding torch 6. Check valve 7. Non return valve Teknologi dan Rekayasa

21 Oxy-Acetylene welding
Teknologi dan Rekayasa

22 Types of flames Oxygen is turned on, flame immediately changes into a long white inner area (Feather) surrounded by a transparent blue envelope is called Carburizing flame (30000c) Addition of little more oxygen give a bright whitish cone surrounded by the transparent blue envelope is called Neutral flame (It has a balance of fuel gas and oxygen) (32000c) Used for welding steels, aluminium, copper and cast iron If more oxygen is added, the cone becomes darker and more pointed, while the envelope becomes shorter and more fierce is called Oxidizing flame Has the highest temperature about 34000c Used for welding brass and brazing operation Teknologi dan Rekayasa

23 Neutral flame Three basic types of oxyacetylene flames used in oxy fuel gas welding operations: neutral flame; oxidizing flame; carburizing, or reducing flame. Teknologi dan Rekayasa

24 Oxidizing flame Three basic types of oxyacetylene flames used in oxy fuel gas welding operations: neutral flame; oxidizing flame; carburizing, or reducing flame. Teknologi dan Rekayasa

25 Carburizing or reducing flame
Three basic types of oxyacetylene flames used in oxy fuel gas welding operations: neutral flame; oxidizing flame; carburizing, or reducing flame. Teknologi dan Rekayasa

26 Welding Welding is a materials joining process which produces coalescence of materials by heating them to suitable temperatures with or without the application of pressure or by the application of pressure alone, and with or without the use of filler material. Welding is used for making permanent joints. It is used in the manufacture of automobile bodies, aircraft frames, railway wagons, machine frames, structural works, tanks, furniture, boilers, general repair work and ship building. Teknologi dan Rekayasa

27 PROSES LAS BRAZING Teknologi dan Rekayasa

28 PERALATAN BRAZING Teknologi dan Rekayasa

29 SAMBUNGAN BRAZING Teknologi dan Rekayasa

30 PIPE BRAZING Teknologi dan Rekayasa

31 SAMBUNGAN BRAZING Teknologi dan Rekayasa

32 PIPE BRAZING Teknologi dan Rekayasa

33 MACAM SAMBUNGAN Teknologi dan Rekayasa

34 Gas welding process Teknologi dan Rekayasa

35 Gas welding application
Teknologi dan Rekayasa

36 Review how much Types of flames ? What are the the types of joints?
What is the strongest of the corner joints? Name the two types of welds we will use? how much Types of flames ? Teknologi dan Rekayasa

37 Study Hard Teknologi dan Rekayasa


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