1. GCSE Revision
(Section B)
- Manufacture

2. Task Manufacturing Question GCSE Revision
Chocolate Mould ( what should the answer include);
1 - Software used to make the designs that are going to be moulded
2 - Cut and engrave design details and print on the laser cutter
3 - Designs need to be fitted to a board with a small space between each design
4 - Vacuum Form using FOOD GRADE (HIPS)
5 - Melt the chocolate using a Bain Marie (large Saucepan) stirring until the chocolate has gone smooth
6 - Transfer chocolate into the moulds making sure each one is filled and leave to cool
7 - Check all moulds when cooled, any faulty ones can be reheated and replaced
8 - Cover with foil or cling film or add to Die Cut packaging.
This sequence should also include DIAGRAMS and LABELS!!!!!!!!!!

3. Task Manufacturing Question GCSE Revision
Key Ring ( what should the answer include);
1- Complete key ring design using 2D design (CAD Software).
2- Cut and engrave the designs onto the acrylic using the laser cutter.
3- Quality Control check - Remove key rings from Laser cutter and check for any mistakes and remove any excess material
4- Smooth the outside of the key ring using wet and dry glass paper.
5- Clean and polish the key ring using the buffer to achieve a smooth and high quality finish.
6- Attach keychain to key ring.
7- Then I must place the key ring within a die cut package to protect and advertise the product.
This sequence should also include DIAGRAMS and LABELS!!!!!!!!!!

4. Manufacturing Question
GCSE Revision
Example
Include annotation
on your design

5. Manufacturing Question
Example
Manufacturing Question
Marks awarded for:
- Correct order
- Quality control checks
- Tools and equipment
- Disposal of waste
GCSE Revision

6. Task
Example
Manufacturing Question
GCSE Revision

7. Task
Example
Manufacturing Question
GCSE Revision

8. Quality Standards Quality Control
The example below shows a production line that makes high quality boomerangs. These are 'batch' produced which means, in this case, that one hundred boomerangs are made as a batch and then sent to the customer. Quality control procedures are in place which means that after every stage of making a Quality Control Officer checks the standard of the work. Any substandard work is recycled or thrown away.

9. Example
Quality Standards

10. Learn about ergonomics and anthropometrics.
We Are Learning To – You will have an understanding about ergonomics and anthropometrics and understand how products are designed around human interaction.
Today you will:
Learn about ergonomics and anthropometrics.

11. Product Design A B C Materials Level Level Level
You have an excellent understanding of anthropometrics and ergonomics. You are able to explain with examples how they are used within product design.
Level A
You have a very good understanding of anthropometrics and ergonomics. You are able to explain how it is used in product design.
Level B
You have a good understanding of anthropometrics and ergonomics.
Level C

12. Anthropometrics GCSE Revision
Please turn to page 43 in the AQA workbook
Anthropometrics is the study of human body measurements when designing and developing a product, designers use 90% of the population and ignore the bottom 5% and top 5%.
What factors need to be considered when designing?

13. Anthropometrics
GCSE Revision

14. Ergonomics GCSE Revision
Ergonomics The study of people and their relationship with the environment around them. Ergonomics is how a product is designed to fit to your body and how comfortable it is to use that product, e.g. a Mobile phone that fits in your hand How could a product be made to fit the body better, give an example?

15. Working Triangle GCSE Revision Working Triangles
The kitchen work triangle is a concept used to determine efficient kitchen layouts. The primary tasks in a home kitchen are carried out between the cook top, the sink and the refrigerator. These three points and the imaginary lines between them, make up what kitchen experts call the work triangle. The idea is that when these three elements are in close (but not too close) proximity to one other, the kitchen will be easy and efficient to use, cutting down on wasted steps.

16. Anthropometrics
GCSE Revision
Exam Question

17. GCSE Revision
Exam Question answers

18. Standard Forms GCSE Revision
Materials, ranging from woods and steels to plastics, are supplied in standard sizes. Designers / architects generally start with standard widths, lengths and depths etc... and develop their plans from the materials that are available. As materials are supplied in standard sizes, ordering is easier, as sizes are published in catalogues or on company internet websites.
They can be transported and handled more easily than raw materials. Standard forms and sizes are cheaper than special sizes, because they are processed in large quantities. Designers use readily available standard stock sizes when designing products. Standard forms and sizes are the same in most countries - an international standard.

19. Patents & Copyright GCSE Revision Patent Copyright
A patent protects a person or company that invents something new. For instance, if you were to invent a new type of pen you should patent your design. This should prevent anyone or another company from stealing your idea, manufacturing it and making money for themselves. A patent protects your design for the first five years and them you must apply annually for the next fifteen years (twenty years in total).
Copyright
A website designer spends months developing an educational website. The site includes impressive animations, graphics and lots of information for people to use. However, a copyright statement says that the work can be printed out and used BUT it must not be altered in anyway.
Copyright infringement is the legal term used when someone or a company breaks the law by using the work belonging to someone else, without permission.

20. Consumer Protection GCSE Revision The Consumer Safety Act
is mainly concerned with safety especially when considering clothing, toys and electrical goods. The government can ban dangerous goods with this Act.
The Trades Description Act
Protects the customer against false claims. For instance if a manufacturer says that a product will increase intelligence and it obviously fails to do so - then the manufacturer can be taken to court. The Trades Descriptions Act tries to ensure than manufacturers claims about their products are true.