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Published byWarren Pearson Modified over 9 years ago
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MWUG Spring 2016 Presented by: MOGGIE BRADY - Capital Safety/3M ALEX KIM - 32 Soft Inc.
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Who is Capital Safety?
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1973 – DB Enterprises founded – Red Wing, MN 1998 – Capital Safety Group founded 2003 – DBI Sala and Protecta merge 2012 – KKR purchased for $1.12 billion 2015 – 3M purchased for $2.5 billion Doubled in size every 5-7 years Completed 60,000 sq.ft manf addition in 2015 History Highlights
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Who is Capital Safety?
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Global Footprint Production Facilities Red Wing, MN 1 Toronto, Canada Bogotá, Colombia Curitiba, Brazil Banská Bystrica, Slovakia Carros, France Sydney, Australia Sales Offices Red Wing, MN Atlanta, GA Toronto, Canada Mexico City, Mexico Bogotá, Colombia São Paulo, Brazil Curitiba, Brazil Warehouses Los Angeles, CA Edmonton, Canada Red Wing, MN Mexico City, Mexico Houston, TX Windsor Locks, CT Atlanta, GA Toronto, Canada Bogotá, Colombia Training Centers Tustin, CA Mexico City, Mexico Houston, TX Red Wing, MN Bogotá, Colombia Curitiba, Brazil Toronto, Canada Calgary, Canada Saddleworth, UK Paris, France Nice, France Banská Bystrica, Slovakia Dubai, UAE Singapore Shanghai, China Sydney, Australia Drolshlagen, Germany Curitiba, Brazil Redditch, UK Nice, France Banská Bystrica, Slovakia Shanghai, China Osaka, Japan 3 Perth, Australia Sydney, Australia Auckland, New Zealand Hamburg, Germany Shanghai, China Singapore Sydney, Australia Darwin, Australia Dubai, UAE 3 Lima, Peru 3 London, UK 3 Carnegie, Scotland 3 New locations since FY2012 Shanghai, China 2
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Extended Expertise
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Sales Statistics Unique SKUs: 11,000 per year 4,300 per month Sales lines shipped: 30,000 per month 1,400 per day Market Demand Challenges: Short lead times demanded 45% of spend sourced offshore 14+ week standard lead time 55% remaining spend 4+ week lead time
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Supply Chain Statistics Active SKU Count: Added Items in 2015 YTD: Daily adds in 2015: 49,088 3,126 16 Active SKU Mix Components Sub-assemblies End items Total PurchasedMake 15,170 0 2,288 17,458 0 13,822 17,808 31,630
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Master Scheduler Jan 2010, Supply Chain and Materials Process Leader since July 2012 Warehouse/Receiving Inventory Performance Prior Experience - 6.5 years with SPX Corp International Procurement Sourcing Buyer/Planner Human Resource Generalist Moggie Brady
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Obstacles 45% Surge in sales in 2010 Double-digit growth every year since Response time to Customer Service: 2 hours Resources limited Time needed to complete projects Life/work balance needed IT Resources prioritized to other projects
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Story
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Looking for Solutions Find proven success of OTTR report – customer service interface Establish a more streamlined process for review of BOMs Create 100s of work orders efficiently Create a Lean PO placement process Eliminate Manual PO creations Have all needed data in one location Automate Email to supplier with PO
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Production Planner Tool
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PO Automation Tool
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Summary Gained 70% efficiency in PO creation Developed 15+ additional tools for procurement and 80+ for CS Global ROI in months vs. years Sustained headcount of eight employees Learning curve minimal, Excel based
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Alex Kim ERP Implementations (since 1994) IT Management QAD Consulting 32 Soft Founder (2001)
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32 Soft Inc Plug-and-play programs for QAD Clients in NA, EU, AP Sponsor of QAD Explore 2016
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Core Values Long-term philosophy: Client relationships Caring and talented team Software programs Winning attitude
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Helping Capital Safety Met at 2009 MWUG Conference Discussed the needs list with Wade and Moggie Clarified objectives and leadership Admitted not all tasks were easy… Tackled one item at a time
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Summary Completed the list in three months Learned about the outcome 2 years later Knew it was a great accomplishment by Moggie’s team Recognized wise management of resources
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Q & A
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