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BASIC STATISTICAL PROCESS CONTROL (SPC) TRAINING Yayathiban Karuppen Global Supp Devp Manager 28 th May 2016 Rev 2.

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Presentation on theme: "BASIC STATISTICAL PROCESS CONTROL (SPC) TRAINING Yayathiban Karuppen Global Supp Devp Manager 28 th May 2016 Rev 2."— Presentation transcript:

1 BASIC STATISTICAL PROCESS CONTROL (SPC) TRAINING Yayathiban Karuppen Global Supp Devp Manager 28 th May 2016 Rev 2

2 Training –Statistical Process Control (SPC)  What is SPC & Purpose.  What PDCA on SPC  SPC Data Gathering & Importance  Brief Details on SPC  SPC & Relationship with Quality Tools  SPC - Basic and Goals  SPC - Definitions  SPC- Zone of Control Charts & Control Limits  SHORT RUN SPC  Process Capability in SPC  Calculating Process Capability Flow  Process Capability in SPC

3 Brief on Purpose

4 PDCA – SPC Process

5 SPC- Data for Process

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7 Brief on SPC

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10 SPC & Relationship with Quality Tools

11 SPC - Datas

12 SPC - Basic and Goals

13 SPC - Definitions

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16 SPC- Zone of Control Charts Many of the standard rules examine points base on Zones. Area within control limits is divided into 3 zones, Zone A-3 sigma zone, Zone B- 2-Sigma Zone and Zone C- 1-sigma zone.  Centerline = Control line

17 SPC- Control Limits

18 SHORT RUN SPC Example, how to calculate the upper and lower control limits

19 SHORT RUN SPC

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22 SPC Limits and Spreads

23 Process Capability in SPC

24 Calculating Process Capability Flow

25 Data Collection: Determine Normality

26 Determine Normality

27 Interpreting Normality

28 Process Capability in SPC

29 Process Indices

30 Cp Calculation Overview

31 Simple - Interpreting Cp

32 C pk Calculation

33 Simple - Interpreting Cpk

34 Brief – Cp / Cpk Review

35 P p Overview

36 P pk Overview

37 Brief – P pk Calcuation

38 Breif – Pp / P pk Review

39 Important Tips – Process Capabilities

40 SPC - PDCA

41 Process Variations is main factors

42 Example of Common Causes

43 Meaning of Key Words and Symbols in SPC

44 Thank You 1.asq.org/training/topic/statistical-process-control-spc.html (Online SPC ASQ Training Course ) 2.www.datalyzer.com/statistical-process-control (Online SPC ASQ Training Modules & Materials )www.datalyzer.com/statistical-process-control 3.https://www.moresteam.com/lean-six-sigma/spc.cfm (Online SPC MoreStream Training Course (Jabil Training Modules)https://www.moresteam.com/lean-six-sigma/spc.cfm


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