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ICT in Manufacturing The rise of industry 4.0 Gash Bhullar Technology Application Network Limited (TANet) Waterton Technology Centre, Bridgend. South Wales.

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Presentation on theme: "ICT in Manufacturing The rise of industry 4.0 Gash Bhullar Technology Application Network Limited (TANet) Waterton Technology Centre, Bridgend. South Wales."— Presentation transcript:

1 ICT in Manufacturing The rise of industry 4.0 Gash Bhullar Technology Application Network Limited (TANet) Waterton Technology Centre, Bridgend. South Wales. CF31 3WT. UK.

2 Key Words /Phrases Cyber Physical Systems Fusion of Digital and Real World Intelligent Automation / Robotics Global Competitiveness Open Automation Smart Factory Reduction of Resources Work piece communication Open Modular Control Interoperability Mobility http://www.kuka-lbr-iiwa.com Siemens Digitalfactory Hannovermesse 2

3 ICT in Manufacturing – Control 2K Limited 2016Page 3 Players in the Market GE DIGITAL 2015

4 ICT in Manufacturing – Control 2K Limited 2016Page 4 TANet / Control 2K EU Projects http://www.flexinet-fof.eu/Pages/FlexHome.aspx http://www.fitman-fi.eu/ http://www.crema-project.eu/ http://ec.europa.eu

5 ICT in Manufacturing – Control 2K Limited 2016Page 5 “Wear” is the Manufacturing Future…. Abstract The evolution of technology continues to bring socially accepted gadgets such as the smartwatch and other wearable devices into the world of work. The manufacturing sector along with most other sectors is bracing itself for all the functions that are readily acceptable in our daily lives to become part of the armoury of the shop floor personnel. Some of the simple forms of safety clothing such as gloves and safety glasses are mandatory when working in many manufacturing environments so it’s an easy step to add the technology layers to these wearables to create the new Cyber links between people and their machines. In order to deploy these technologies however, we need to understand the barriers that hold back the implementation of these Cyber Physical Systems and the steps necessary for the full implementation Human-Machine linkages from Cloud systems to shop floor environments “Wear” Is the Manufacturing Future: The Latest Fashion Hitting the Workplace - Gurbaksh Bhullar http://link.springer.com/chapter/10.1007%2F978-3-319-26138-6_7

6 ICT in Manufacturing – Control 2K Limited 2016Page 6 Flexible Cyber Physical Systems The human body is naturally adapted for hard work and high flexibility yet the world of technology keeps offering the opportunity to go beyond the normal constraints and allows the human to function safely and with less effort by attaching additional “hardware” in the form of skeletal support or more likely implants that help provide additional functionality to the human. Whilst we normally encounter these ideas in science fiction, Cybernetic implants are the clear evolutionary path for the continued development of the human race. Of course embedded implants are still some years away but clearly we have already started down this path with the development of wearable devices. “Wear” Is the Manufacturing Future: The Latest Fashion Hitting the Workplace - Gurbaksh Bhullar http://link.springer.com/chapter/10.1007%2F978-3-319-26138-6_7

7 A - Simple sensors (typically 2 wire) Hardware B - PLC or Control System Hardware / Software C - SCADA Software / Firmware D - Enterprise Systems Software E - CLOUD Services Software / Infrastructure A - SMART SENSORS Software / Firmware / Hardware E - CLOUD Services Software / Infrastructure Typical Skill Level of Maintenance Staff required and Location Skill / Technology Level and Rate of Pay (1) Traditional Manufacturing Hierarchy to Deploy Systems Technology (2) Forecasted Skill Requirements for Future Technology Deployment Technology levels and Type High Level Consultant Office or External Senior Graduate Engineer Office based Engineer Office worker Skilled worker on Shop floor / office Semi-Skilled worker Shop floor Senior Graduate Engineer / Consultant needed for connecting shop floor to cloud. Data flow through a fragile link prone to failure as there are so many connection points between shop floor and the cloud that could fail. Potential Software Issues Potential Hardware Issues Potential Software Issues Potential Hardware Issues X - Middleware? ICT in Manufacturing Driving Change 7

8 Fog Computing Living on the Edge of the Cloud

9 Fog is Cloud on the ground - As data Speeds approach Real-Time Extracted from Fog Computing: A Platform for Internet of Things and Analytics Flavio Bonomi, Rodolfo Milito, Preethi Natarajan and Jiang Zhu 9

10 Where is Manufacturing Now? Gurbaksh Bhullar Technology Application Network Limited (TANet) Waterton Technology Centre, Bridgend. South Wales. CF31 3WT. UK. www.crema-project.eu Cloud-based Rapid Elastic MAnufacturing

11 ICT in Manufacturing – Control 2K Limited 2016Page 11 Overview of CREMA Project Virtualize manufacturing assets in Cloud Connect virtual assets to real world systems Design & Execute processes using assets in Cloud Pay-per use, on-demand leasing on Marketplace Add Collaboration Tools Real-time Big Data Analysis Digitisation Servitisation

12 ICT in Manufacturing – Control 2K Limited 2016Page 12 CREMA – Consortium

13 ICT in Manufacturing – Control 2K Limited 2016Page 13 www.smecluster.com Timing: 9.00am Industry 4.0 presentations 09:00 – 09:05 Welcome– GB 09:05 – 09:20 What is Industry 4.0 and what does it offer to the UK Economy? – GB 09:20 – 09:40 TATA Steel – A Business I4.0 Viewpoint– PD 09:40 – 10:00 Balluff Limited – A Second I4.0 Business Viewpoint– RS 10:00 – 10:20 Question and Answer Session – GB /ALL 10.20am Coffee Break 10.30am Future Trend Presentations 10:30 – 10:45 Semi-Autonomous Robots the safety implications– RN 10:45 – 11:00 Cloud / FOG Computing – CREMA Project– SO/SC 11:00 – 11:10 Big Data and what it really means for Business– SC 11:10 – 11:20 The Growth of Strategic Business planning (FLEXINET/ FITMAN)– CP 11:20 – 11:30 Cyber Physical Systems - ‘Wearables’ and New Innovations– GB 11.30am Coffee Break 11:40am Exploring the www.ec.europa.eu Portal for Open Calls 11:40 – 11:55 INDUSTRY 2020 IN THE CIRCULAR ECONOMY CALL– GB/SC 11:55 – 12:10 How to find other relevant calls for Industrial Leadership– GB/SC 12:10 – 12:20 WEFO / KTN Funding Opportunities– GG / MC 12:20 – 12:30 Question and Answer session– GB / ALL 12.30pm Buffet lunch 13.15pm Informal Demonstrations & Workshops We have a number of areas set up demonstrations of the technologies presented in the morning Networking opportunities and Partner finding for EU Calls 3.30pm Finish The Connected Business Community 4.0 Service Based Economy - 19th November 2015 Last Year

14 The Age of Wearables is here 3D Printing

15 ICT in Manufacturing – Control 2K Limited 2016Page 15 Waterton Digital Manufacturing Centre Working with Ubisense to develop collaborative techniques with the virtualisation of assets

16 ICT in Manufacturing – Control 2K Limited 2016Page 16 Cloud Fog Industreweb 4.0 Industrial Internet of Things

17 ICT in Manufacturing – Control 2K Limited 2016Page 17 iFog Implementation ZONE1 ABB Robot ZONE2 Test 1 ZONE3 Test 2 ZONE4 Goods Out

18 “Thank You” Gurbaksh Bhullar Technology Application Network Limited (TANet) Waterton Technology Centre, Bridgend. South Wales. CF31 3WT. UK. www.crema-project.eu Cloud-based Rapid Elastic MAnufacturing


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