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The New Surface Prep Belt Line CARBORUNDUM INDUSTRIAL Joe Paquette & Paul Krupa July 2014.

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Presentation on theme: "The New Surface Prep Belt Line CARBORUNDUM INDUSTRIAL Joe Paquette & Paul Krupa July 2014."— Presentation transcript:

1 The New Surface Prep Belt Line CARBORUNDUM INDUSTRIAL Joe Paquette & Paul Krupa July 2014

2 CARBORUNDUM FIBRATEX SURFACE CONDITIONING BELTS Features New Clean Bond™ tech –Proprietary technology –Unique technology New flexible resin system New premium A/O grain New polyester backing Benefits Smear-free surfaces –Great for aerospace alloys, high nickel and aluminum alloys Consistent, repeatable finish Extends life & improves cut –Produces clean, smooth surfaces Very low stretch –Maintains shape, improves life Generates the right finish in one operation Provides a unique combination of good cut, finish, and life

3 Surface Prep Belt Availability A/O File Belts Coarse, Medium, Very Fine Extra Flexible Low stretch poly backing Stock ≤ 1” wide x 18” – 24” long THE PRECISE FLEX AND BACKING – BUILT-IN TO YOUR BELT SIZE

4 Surface Prep Belt Availability A/O Portable and Narrow Belts Regular Flex Low stretch poly backing Coarse, Medium, Very Fine Stock 1” – 6” wide x > 10” long THE PRECISE FLEX AND BACKING – BUILT-IN TO YOUR BELT SIZE

5 Easy Product Identification: Grit Size Industry standard colors by grit size Grit Size Color Code Approx. Grit Range Approx. Ra Finish (varies by alloy, equip, etc.) CarbonSSAlInconel CBrown 50 - 6042438033 MMaroon 80 - 10025355029 VFBlue 150 - 220112224 Application / Grit Recommendation Guide Carborundum non-woven belts are a combination of strong low stretch polyester backing, and quality abrasive, bonded together by a flexible resin with Clean Bond Technology. The open construction of Carbo Surface Prep non-woven material enables aggressive cutting action and improved surface finish while maintaining its non- loading feature. CoarseMediumVery Fine Stock Removal X Heavy Deburring X Light Deburring X Light Finishing X Finishing X

6 Competitive Cross Reference BELTS Carborundum3MStandardSIA FibralBibielle Try usIf you see these Carbo Surface Prep™ LS, SC-LS, SL, SE, SC RC, FE 6210, 6230, 6250 SCLS, SCXF MARKETS: Stainless steel fabrication (food industry, catering equipment), MRO (machining/metalworking, maintenance), Aerospace (investment cast parts, airframes), Energy (oil and gas pipelines, turbine refurbishment), Metal Fabrication. MACHINES: Used on portable file belt grinders and sanders both air and electric. Common machine manufacturers are Dynabrade, 3M, Chicago Pneumatic, Metabo, Makita among others. Narrow belt polishers and Bench stands.

7 Carbo Surface Prep A/O Case Study Finishing Marine Parts ApplicationFinishing marine water filtration tanks Material304 stainless steel Current Machine Dynafile II (20,000 RPM, 3/4" contact) Competitive 3/4" x 18" medium grit A/O SCM Belt Product Carbo Product3/4 " x 18 " A/O medium grit belt ResultsCarbo Surface Prep belt benefits: Increased life by 30% Increased cut (MRR) Equal surface finish Decreased cycle time by 25%

8 Carbo Surface Prep Belt Test Examples Application Material Grit Size Belt SizeResults Blending and finishing weldsStainless steelMedium ¾ " x 18 " and ½" x 24" 30% more life than competitor A/O. Good finish Blending and finishing aerospace tubes Aluminum Very Fine ½ " x 24” 50% better life than competitor A/O. Good finish. Blending and finishing wing hinges and knuckles TitaniumCoarse ½ " x 18 " 60% better life than competitor A/O. Good finish. Motorcycle welded frame finishing and polishing Carbon SteelCoarse ½ " x 18 " 40% better life than competitor A/O. Good finish. Finishing aerospace partsStainless steelMedium ½ " x 24 " 2X better life than competitor A/O. Good finish. Excellent results on stainless steel, carbon steel, aluminum & titanium

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10 © Saint-Gobain Abrasives 2013


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