GLAST LAT ProjectFebruary 10, 2004 R. Johnson Tracker MCM Production Readiness Review 1 Survey & Process Review conducted at Teledyne on Nov. 14, 2003.

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Presentation transcript:

GLAST LAT ProjectFebruary 10, 2004 R. Johnson Tracker MCM Production Readiness Review 1 Survey & Process Review conducted at Teledyne on Nov. 14, 2003 Purpose: Evaluate TMCM processes and manufacturing capabilities prior to the Flight Production Participants –SLAC / GSFC Representative: Tracy Shepherd –Teledyne Representatives: Brian Caplen, Rhonda Santiago, Lupe Villegas, Robert Barron –GLAST Representatives: Darren Marsh, Jerry Clinton, Dave Rich Certifications / Qualifications: –ISO 9001:2000 Quality Management System (Certified since 1995). –D Appendix A Advanced Quality Systems. –MIL-STD-790 Product assurance program for Electronic and Fiber optics part Specification. Action Items –All Action Items closed Summary –Teledyne Microelectronic Technologies has demonstrated their ability to fabricate a flight- worthy product through their process and quality controls. QA Site Survey at Teledyne

GLAST LAT ProjectFebruary 10, 2004 R. Johnson Tracker MCM Production Readiness Review 2 QA Site Survey- Highlights of the Survey All manufacturing areas are environmentally controlled depending on the processes performed. Defective or non-conforming materials are identified and properly segregated from acceptable products. Up to date calibrated machinery is being utilized for fabrication. Statistical Process Controls are being utilized in all process applications. SPC data is collected on a daily basis for trend analysis. Experienced and trained personnel performing the fabrication processes. Concurrent training provided onsite, and supplemented by local instructors. Acceptable workmanship standard for soldering, bonding, and epoxy attach processes. Internal criteria is equivalent to NASA workmanship process stds. Daily Destructive testing is performed for the wire bond automated equipment. Reliability assurance capabilities include, but are not limited to: Worst case analysis, FMEA, and DPA. Monthly process reviews held to maintain fabrication acceptability.

GLAST LAT ProjectFebruary 10, 2004 R. Johnson Tracker MCM Production Readiness Review 3 Findings & Corrective Actions Internal Conformal Coating process procedure is very basic and undefined. No thickness or inspection criteria documented for this application process. The Teledyne (GLAST) Assembly process specification does not specify applicable sections in the reference documents. No Receiving Inspection being performed for drop shipped parts. Identification and damage are the only incoming inspections being performed. Conformal Coating Requirements including thickness and inspection criteria added to LAT-DS & and Teledyne Process Instructions. Teledyne Process Instructions updated to include applicable sections in reference documents. Tape and reel components that were QML or already screened by manufacturer were the only parts drop shipped to Teledyne. Lot numbers provided for all components. In future if required, on-site LAT QA can perform receiving inspection. Findings Corrective Action Implemented