Commissioning Forms & Procedures ESCONDIDA CONSTRUCTION COMPLETION PHASE CIVIL PROCEDURES INSTRUMENTACION PROCEDURES Testing Test of Density In Field Z01 Inspection / Tests of Arides in Plant and Work Z04 Modified Proctor Result Z03 Compacted Ground Reception Z02 Inspection of Installations of Boxes, Stairs and Platforms Z07 Control List - Assembly Structure Z06 Resistance of Compression of Concrete Summary Z05 Inspection Report Z10 Buildings Acceptance Z09 Torque Bolts Report Z08 Mortar of Leveling Z11 Reception of Excavation Z14 Inspection Before Placing the Concrete Z13 Drained Control Concretes Z12 Reception Excavations for Structural Foundations Z17 Protocol Reception Compacted Ground Z16 Concrete in Special Climatic Conditions Z15 Paving Inspection Report Z20 Movement of Earth Protocol Z19 Plants Location Tests In Situ Z18 Check List - Gravel Z23 Check List - Asphalt Irrigations Z22 Check List - Primer In Field Z21 Finished Painting Inspection Report Z25 Preparation of Surfaces and Painting Report Z24 Transmitter-Transducer Calibration Test Record (I01) Annunciator Test Record (I04) Local Indicator Test Record (I03) Process Activated Switch Calibration Test Record (I02) Instrument Loop Test Sheet (I06) Motor Operated Control Valve Test Record (I05) P R O C E D U S MECHANICAL PROCEDURES Transmitter-Transducer Calibration Test Record (I01) Annunciator Test Record (I04) Local Indicator Test Record (I03) Process Activated Switch Calibration Test Record (I02) Instrument Loop Test Sheet (I06) Motor Operated Control Valve Test Record (I05) ELECTRICAL PROCEDURES Motor Run-in Data Coupled Test E34 Motor Run-in Data Uncoupled Test E33 CONSTRUCTION TESTING - PHASE ELECTRICAL PROCEDURES ADMINISTRATION PROCEDURES Equipment Bus Insulation-Resistance Test E02Record E04 Equipment HIGH POTENTIAL Test Record Megger Test Record E01 Transformer Oil Dielectric Test Record E20 Overhead Line Tower Test Record E12 Grounding Grid Resistance Test Record E10 Trays/Stairways Porthole Cables Inspection E35 Generator Test Report E-24 Check list-Seals and drainages E38 Check List - Ilumination E37 Conduit on Surface E36 Subterranean Cable Installation Inspection E40 Underground Electrical Canalization Inspection E39 Interrupting Panels 480 Volts Installation E43 Inspection of Installation in field of Collector Bus Duct E42 Check list of field Installation of cable E41 Assembly of Switchgear Inspection E46 Mesh to Earth Inspection E45 Check List of Electrical Inspection of Field Installation E44 Inspection of Installation of Power and Control Electrical Cable E47 Construction A13 System Walkdown Notification- Vendor End-of-Service Notification A11 Corrective Action Required A23 HOUSE KEEPING PROCEDURES INSTRUMENTACION PROCEDURES And Test I10 Fibre Optic Cable Inspection PIPING PROCEDURES Piping Test Record P01 Radiographic Advances in Pipe Welding Record P12 Flushing and Chemical Cleaning P10 Tank Hydrostatic Test Record P02 Radiographic Inspection Status Record P15 Filed Welding Daily Record P14 Thermal Coating Inspection Report P13 Blind Bridles test P18 Heater Piping Record P17 Board Orifice Index P16 Penetrating Liquid Test Record P21 Paint Inspection Record P20 Isolated Bridles Filed Test Record P19 Welding Procedure Specification (Page 1) P24 Record of Radiographic Inspection P23 Soldering Summary Report P22 Welders Summary Report P27 Weld Repair Record P26 Welding Procedure Specification (Page 1) P25 Qualification of Soldering P30 Qualification Soldering Record P29 Approval of Procedures Report P28 Topographic Reception Act P31 CABLE PROCEDURES Continuity Test Record C03 Cable High Power Test Record C02 Megger Test Record C01 MECHANICAL PROCEDURES Mechanical Equipment Belt-Chain Alignment Record M02 Mechanical Equipment Coupling Drive Alignment Record M03 PRE OPERATIONAL TESTING PHASE LUIBRICATION PROCEDURES MECHANICAL PROCEDURES INSTRUMENTACION PROCEDURES Mechanical Equipment Lubrication Record M01 Conveyor General Checklist M20 HVAC Balancing Test Record (Cubic Meter / Min) M06 Mechanical Equipment Test Record M04 Motor Run-in Data Coupled Test M25 Motor Run-in Data Uncoupled Test M24 Transmitter-Transducer Calibration Test Record I01 Annunciator Test Record I04 Local Indicator Test Record I03 Process Activated Switch Calibration Test Record I02 Instrument Loop Test Sheet I06 Motor Operated Control Valve Test Record I05 PRE-COMISSIONING - PHASE DLC/PLC PROCEDURES INSTRUMENTACION PROCEDURES Control Systems Communications Test Form D01 DCS Functional Design Specification D02 DCS - Analog Input D05 DCS - Discrete Output D04 DCS - Discrete Input D03 PLC - Discrete Input D07 DCS - Analog Output D06 PLC - Discrete Output D08 Instrument Calibration I07 Verification of Instruments Record I08 Local Indicator Test Record I12 RTD Test Record I11 Control Valve Calibration Test Record I09 RTD Loop Test I16 Instrument Equipment Inspection I15 ADMINISTRATION PROCEDURES MECHANICAL PROCEDURES Pre-Commissioning Completion Certificate A06 Mechanical Completion Protocol A16 System Walkdown Notification- Pre-Commissioning A14 Turnover Package Review A12 Mechanical Completion Certificate A19 Mechanical Equipment Test Record M04 Compressor Inspection Record M16 HVAC Balancing Test Record (Cubic Meter / Min) M06 HVAC Balancing Test Record (CFM) M05 Pump Test M21 Conveyor General Checklist M20 Agitator or Mixer Inspection Record M18 Motor Run-in Data Uncoupled Test M24 Mechanical Equipment Inspection M23 System Mechanical Checklist M22 Motor Run-in Data Coupled Test M25 ELECTRICAL PROCEDURES Electrical Conduit Inspection Report E-27 Electrical Conductor Inspection Report E-26 Uninterrupted Power Supply System Test Record E-25 COMISSIONING - PHASE GROUP ADMINISTRATION INSTRUMENTACION PROCEDURES Load Test Protocol A25 System Walkdown Notification- Commissioning A15 Commissioning Completion Certificate A07 Instrument Calibration I07 Verification of Instruments Record I08 Local Indicator Test Record I12 RTD Test Record I11 Control Valve Calibration Test Record I09 RTD Loop Test I16 Instrument Equipment Inspection I15 OPERATION - PHASE Operational Establish normal operation Performance tests Prepared by HATCH, based on material from the MEL Phase IV Commissioning Plan