Solid Biomass Conversion to Transportation Fuels with UOP RTP™ Upgrading Technology Jim Rekoske April 3, 2012 Washington, D.C.

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Presentation transcript:

Solid Biomass Conversion to Transportation Fuels with UOP RTP™ Upgrading Technology Jim Rekoske April 3, 2012 Washington, D.C.

Honeywell International $36 billion (2011) in revenues, 50% outside of U.S. Nearly 130,000 employees operating in 100 countries Morristown, NJ global corporate headquarters Automation & Control Solutions Specialty Materials Transportation Systems Aerospace $10.8-11.2B* $14.7-15.1B* $5.0-5.2B* $4.3-4.5B* *‘11 revenues estimate

20 to 25 percent Energy Efficiency More than 50% of Honeywell’s portfolio offers energy efficiency benefits Air Traffic Modernization Biofuels By immediately and comprehensively adopting existing Honeywell products, the United States could reduce energy consumption by 20 to 25 percent Green Buildings Reduced Emissions Fuel Efficiency Industrial Process Efficiency Energy Efficiency, Demand Response, & Smart Grid Energy Performance Contracts

UOP LLC, A Honeywell Company Founded in 1914 A leading international supplier and licensor of processing technology, catalysts, adsorbents, process plants, and technical services. Largest process licensing organization in the world. 31 out of 36 refining technologies in use today were developed by UOP Markets Petroleum refining Petrochemical production Gas processing Renewable fuels and chemicals Products/Services Developing and licensing of process technology Equipment Catalysts Adsorbents Molecular sieves We’ve Known Hydrocarbon Fuels for 100 Years!

Renewable Technology Portfolio Renewable Jet Process Honeywell Green JetTM Green Diesel Inedible Oils Animal Fats UOP/Eni EcofiningTM Process Honeywell Green DieselTM Green Jet Gasification Separation FT Synthesis Conversion Rentech / UOP Alliance Green Fuels UOP Scope OthersScope RTP® (Pyrolysis) Biomass Green Power / Fuel Oil (now) Green Fuels (2014) Upgrading Process Envergent Technologies – UOP/Ensyn JV Proven Technologies for Feedstock Flexible Drop-in Fuels 5

New Additions to the UOP Portfolio UOP ATJ Process Alcohol to Jet (and Diesel) Honeywell Green JetTM Green Diesel Alcohols Demonstrated under grant from US FAA Project completed 2012 – ready for license 2013 Isoparaffinic kerosene – limited aromatics Smooth boiling point curve – millions of paraffins, isoparaffins, naphthenes Just like petroleum-derived jet fuel! RTP® (Pyrolysis) Biomass Green Fuels Upgrading Process Gasoline Diesel New Technologies which Extend Our Solutions 6

No net utilities required RTP is self-sustaining process RTP Flow Diagram No net utilities required RTP is self-sustaining process

Upgrading to Green Transportation Fuels Objectives: Remove oxygen as water and CO2 by hydrogen & catalyst pH Neutrality, Equal Viscosity Produce high octane gasoline, or diesel/jet precursors Two Stage Hydrodeoxygenation 1st Stage HDO Biomass RTP Full HDO Hydrocarbons H2O= 10-40% O = 40-55% H2O = 300-1000 ppm O = <0.2% TAN < 2 H2O = 10-30% O = 35-55 TAN = 100-200 Reveal data later Stabilized bio-crude (hydrotreatment) Biocrude Hydrocracking Chemicals Other refinery processes

IBR – Biomass to Transportation Fuel Pilot Pilot-scale conversion of biomass into liquid transportation fuels Located at the Tesoro Refinery in Kapolei, HI Backed by a $25 million award from the U.S. Department of Energy Utilizes a wide range of locally available biomass (switchgrass, algae, forest and agricultural residuals) Commercial units could create up to 800 construction jobs and 1,000 new jobs in biomass production and refinery operations Greater than 60% reduction in greenhouse gas emissions Phase 1 Start-up Underway 4/2/2012 Fully Operation 1Q 2013 RTP Rapid Thermal Processing Hydrocarbon Upgrading Green gasoline, diesel & jet fuel biomass Making Cellulosic Biofuels a Reality

Product Yield & Quality Distillation of RTP Upgrader Product RFO to Fuels Feed/Product Analysis Renewable Fuel Oil (RFO) Stage 2 Product (Pilot Plant) Gasoline Requirements H2O,% ~25 0.03 <0.1 O, % 51 0.25 <2.0 TAN, meq/g 91 100 Jet 90 80 Gasoline 70 60 % 50 Diesel 40 30 Feed 20 Product 10 100 200 300 400 500 600 700 800 °C RFO to Liquid Hydrocarbon Yields1 Stage 1 Stage 2 Overall from RFO Mass Yield % 53 78 41 Volume Yield % 65 93 602 Demonstrated yields at multiple equipment scales Equals >90 gallons per dry MT for woody biomass ~50% of material in gasoline boiling range (IBP-200oC) RON of gasoline ~ 80-89 Passes all tests (color, corrosion, etc) needed as gasoline blend stock ~40% of material in distillate (jet and diesel) boiling range Contains paraffins, isoparaffins, naphthenes and aromatics Full Range Drop-in Fuels at 90 gallons per MT of Dry Biomass

Summary Our portfolio of offerings has grown! Ecofining and Renewable Jet – renewable fuels from fats, greases, oils Gas separation, purification and paraffin dewaxing – gasification / FT fuels RTP for Renewable Fuel Oil – an energy dense substitute for fuel oil Alcohol-to-Distillate Process – jet and diesel from renewable alcohols RFO Upgrading to Transportation Fuels – true drop-in cellulosic biofuels We provide cost-effective options to meet biofuel and bioenergy needs: Most efficient, cost effective and reliable renewable diesel and renewable jet fuel processes Renewable fuel oil which competes with petroleum fuel oil without subsidy Cellulosic biofuels from RFO Upgrading at parity with petroleum-derived gasoline and distillates Available NOW NOW NOW 2013 2014 UOP Continues to Develop and License Innovative Technologies for Renewable Fuel and Energy