ME4182 Midterm Progress Report Team: Future Crew Technologies Chris Biggers Simon Cole Ray Cortés Chuck DeVane Victor Renteria TeJuan Rowe Professor: Dr.

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Presentation transcript:

ME4182 Midterm Progress Report Team: Future Crew Technologies Chris Biggers Simon Cole Ray Cortés Chuck DeVane Victor Renteria TeJuan Rowe Professor: Dr. Lipkin Date: October 3, 2001

Agenda zPresent Objectives zConcept Designs zPatent Search Results zDesign Constraints zDesign Selection zFuture Plans

Future Truck’s Objectives Modify a 2002 Ford Explorer to include:  Improving fuel efficiency  Integrating hybrid vehicle technology to blend IC engine and electric motor torques  Maintain/Advance customer acceptability and safety

Georgia Tech’s Objectives  Divide design components among various teams  Set deadlines for each components completion  Maintain open communication between various teams  Have a working final product by competition - 6/11/2002

Future Crew’s Objectives  B uild a case to hold volt batteries  Build a case to hold electric motor controls  Build a smaller fuel tank  Route fuel lines and install fuel pump

Team Timeline  Select materials and fasteners by 10/20  Remove fuel tank and spare tire by 11/1  Final design of battery and electric motor control case by 11/15  Have designs built by 11/25  Begin installation 11/26  Project finished by 12/7

Concept Design  Battery Box  Basic Battery Box  Vented Box  Fuel Tank  Electrical Fuel Tank System

Basic Battery Box

Ventilated Box

Electrical Fuel Tank System

Patent Search  Battery Containment Patents  Battery Box for an Electric Vehicle  System Apparatus for Battery Swapping  Fuel Tank Patents  Fuel Tank Support  Unibody Fuel Tank System

Battery Box for an Electric Vehicle

System Apparatus for Battery Swapping

Fuel Tank Support

Unibody Fuel Tank System

Constraints for Battery Containment  Dimensions  Load  Resistance to Impact  Weight  Fabrication Time  Material Cost  Quantity of Batteries

Constraints for Fuel Tank Containment  Dimensions  Load  Weight  Fabrication Time  Material Cost  Fuel Tank Capacity

Design Selection  House of Quality  Initial Draft of Rules for Competition  New Constraints

Battery Box Analysis  House of Quality  Resistance to impact  Load  Aesthetics - least important

Battery Containment Box  New Constraints  Possible change in electric motor choice  288 Volts instead of the previous 336 Volts  Reduction from 28 batteries to 24 batteries  Rules  Box must resist 20g force  Straps must resist 8g force  Materials must be non-corrosive

Fuel Tank Analysis  House of Quality  Material cost  Load  Aesthetics - least important

Fuel Tank  New Constraints  Summit Racing 8 gallon fuel tank  Must be easily removed with hand tools  Tank will be filled/measured off-board  Rules  Fully contained within vehicle frame  Firmly attached to vehicle frame

Future Plans m Gather information from other groups m Finalize design m Fabricate & install parts

QUESTIONS?