K. Luchini LCLS Week, October 26, 2005 Magnet Controls K. Luchini Overview Hardware Software SLC Aware IOC Database Modeling.

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Presentation transcript:

K. Luchini LCLS Week, October 26, 2005 Magnet Controls K. Luchini Overview Hardware Software SLC Aware IOC Database Modeling EPICS Injector and BC1 Schedule PS and controllers Construction AC Power Distribution Installation and Turn on Embedded Controllers Items Remaining

K. Luchini LCLS Week, October 26, 2005 Overview Magnet Master List LocationBENDQUADXCORYCORKICKSOLNTotal (N/E) Injector Linac li21417(9/8)14(8/6)14(8/6)0049 (29/20) li2208 (0/8)8 (0/8)8 (0/8)0024 (0/24) li2308 (0/8)8 (0/8)8 (0/8)0024 (0/24) li24413(4/9)6 (0/6)6 (0/6)0029 (8/21) li2508 (0/8)9 (0/9)9 (0/9)1027 (1/26) li2608 (0/8)8 (0/8)8 (0/8)0024 (0/24) li2708 (0/8)8 (0/8)8 (0/8)0024 (0/24) li2808 (0/8)8 (0/8)8 (0/8)0024 (0/24) li2908 (0/8)8 (0/8)8 (0/8)0024 (0/24) li3007 (0/7)8 (1/7)8 (1/7)0023 (2/21) BSY078 (2/6)8(2/6)0023 (11/12) LTU Undulator Dump Total27193(113/80)162(80/82)163(81/82) (305/244)

K. Luchini LCLS Week, October 26, 2005 Overview Cont. Special Magnets/ Double duty Linac 21 Q reversible in LCLS mode Q21301 – off for LCLS mode Linac 24 Q24201 – Remove Q24601,Q24701,Q24801 & Q24910 from string Q24601 needs an independent PS Magnet Correctors with Feedback - Total of 20 InjectorXC04,YC07,YC004,YC0710Hz Linac-L2XC21402,XC21802,YC21503,YC Hz Linac-L3XC25502,XC25602,YC24900,YC Hz LTUXCQT32,XCDL4,YCQT32,YCQT42120Hz UNDXCUM1,XCUM4,YCUM2,YCUM Hz Magnet Polarity Conventions PRD by Paul Emma Describes the meaning of positive and negative polarity Describes how connect up magnets Permanent stickers designate the positive and negative terminals on magnet r0-magnet-polarities.doc

K. Luchini LCLS Week, October 26, 2005 Hardware Magnet Power Supplies Stability/regulation The power supply stability (long term average signal) Correctors: 0.1% of the max current (e.g. 10 e-3, 1000 ppm). Bends: % of maximum current Temperature (affects controllers chosen) Diurnal (temperature) drift must not exceed +/- 15deg. In the Linac expect 30deg C. INJ hut temperature controlled racks that will maintain a temperature of 72 degrees +/1 degre SLAC Ethernet Controller temperature stability – 2ppm/degC MCOR temperature stability – 15ppm/degC (fulfills Linac temp fluxuations) Magnet PRD by P. Emma list temperature stabilities Existing QE Magnet PS in Linac meet 0.5% stability requirements - when operated at 10% of PS full scale rating Replace later Second Transductor Supplied for large and intermediate ps Not supplied for correctors Bulks Used for correctors and quad trims/boosts Reduce Price PS Families 60V,165A,10kW 25V,375A,10kW 33V,300A,10kW Redundancy PCD currently developing/designing for MCOR system No redundancy provided for large or intermediate PS

K. Luchini LCLS Week, October 26, 2005 Hardware Cont. MCOR-12/30A – Small PS Control 16 individual bi-polar channel, 1 slot per 12A 2-slots required to compose a 30A channel Magnet types Correctors Quads trims Bend trims Bulks – Rack mountable VME Control and Monitor IPAC Analog I/O Modules IPAC Digital I/O Modules – Interlock Reset/ On-off Control if available PS Redundancy – under discussion Spare MCOR channels may be used to provide a switchable form of redundancy SLAC Ethernet Controller – Intermediate PS Hardware changes to existing magnets – LI21, LI24 (QE) Stability test done on existing PS in Linac and BSY SCOR’s in Linac - used quads and correctors near end of life / stability and regulation questions answered. Will not be replaced in Phase I Later propose replacement with MCOR system – easy transition.

K. Luchini LCLS Week, October 26, 2005

K. Luchini LCLS Week, October 26, 2005 Hardware Cont. Procurement Injector and LI21 Requisitions done Transductors for Injector in house Order BiRa MCOR System this week Bid on Intermediate PS reived Oct 14 th, 2005 Order Intermediate & small PS – Oct 25, 2005 VME Crate/CPU in-house for Injector VME Modules – evaluation modules in-house PS and Controller Estimated Cost by Paul Bellomo Injector 253K Linac 275.9K BSY 177.4K LTU 806.7K Undulator 477.7K Note: using LCLS hw and ps used so far Dump 110.1K Total1847.9K

K. Luchini LCLS Week, October 26, 2005 Software Requirements Phase I – High level Alpha apps, modeling, steering, correlation plots will be used. Requires SLC and EPICS db for Injector, Linac LI21-30 and BSY Fast feedback (EPICS) from 10Hz to 120Hz For magnets that will do double duty Hw changes to fulfill LCLS requirements QE in LI21 and LI24. Magnets used in SLC as well. Two loads: connection to on PS in SLC mode and a different PS in LCLS mode. The switching between these two modes, SLC and LCLS must not exceed 15 minutes. Must supply a second transductor for intermediate and large power supplies SLC Software. Databases – Injector, BSY only (Injector and Sector 21 Dec 2005) Modeling – to begin in January 2006 (M. Woodley) Small micro changes to magnet job (K. Underwood) SLC Aware IOC – Debbie Rogind Allow magnet control/monitoring messages to be passed from the Alpha to EPICS Updates the SLC database with the latest magnet control/monitor information Control functions supported: Trim, Calibrate, Standardize, Perturb, Check

SLC Aware IOC

K. Luchini LCLS Week, October 26, 2005 Software Cont. EPICS Drivers Support Analog and Digital VME – EPICS Community SLAC Ethernet Controller driver- SPEAR Device Support - Standard Database Map SLC db units to EPICS PV’s – Injector, Linac and BC1 only SLC test database available Injector and LI21 db – Dec 1, 2005 EPICS Db – Nov 2005 Magnet Control and Monitor Functions Sequences: Trim Calibrate Diagnostic Calibrate Standardize Degauss DB: Perturb, Check, PS On/Off Extensions: EDM Displays Configuration Files: Alarm, Save/Restore, Archiver

K. Luchini LCLS Week, October 26, 2005 Injector and BC1 Schedule PS and controllers: Specification: July 2005 Purchasing: Aug-Oct, 2006 Delivery: Jan-Feb 2006 Construction Injector hall and vault: Oct 2005–Feb 2006 Motor Control Center – AC Services Defining AC service requirements and PPS control - Now New specification How power is shut off to racks – proposal presented for magnet Power usage requirements increased from original best guess - OK Mark up drawings for subsystems – Bob Fuller, Mario Ortega, Lori Shewchuk Magnets – P. Bellomo Installation: Feb-Mar 2006 Installation of magnets and PS Integration: Mar-Apr 2006 (Injector) Cables connected - Hookup magnet and PS Turn0n and checkout of magnets Phase I: Aug-Nov 2006 (4 months) down time Integration of Linac Installation of magnets and ps in BC1 Cables connected in BC1 – Hookup magnets and PS Turn-on and checkout Magnets in BC1 Commissioning: Dec 2006-Aug 2007

K. Luchini LCLS Week, October 26, 2005 Embedded Controllers APS and SNS PS Controllers w/embedded IOC PS provides regulation to fulfill stability requirements in PRD FPGA used to separate out important functionality Upgrade of SLAC Ethernet Controller Embedded ColdFire processor – upgrade Controls one ps or more Provides ps regulation as well as ps health Linear & cosine ramp functions built into controller - part of command set Removes a layer of complexity by removing the bitbus over UDP communication. MCOR Analog and Digital Controls Hytec 9010 IOC Blade – interesting possibility 4-Ethernet, IPAC, PCI embedded controller pc-104 Plus Cost Advantage – No need for VME crate 8K for crate and 2k for CPU 7U rack space required vs 1U for the Blade Cabling simplicity – back of rack rather than front of modules in VME crate

K. Luchini LCLS Week, October 26, 2005 Embedded Controllers Cont. Advantages Cost Described above for MCOR system. Built to control more than one ps reduce IP address required if only one controller per PS Reduce rack space Increased Speed useful for fast feedback control of 120Hz Remove layer of complexity Communication between controller and IOC – Bitbus over UDP for SLAC Ethernet Controller FPGA Useful to separate out ps control that won’t be interrupted when IOC is rebooted Easy upgrade path for future Linac micro upgrade. Standardization Magnet ps controls - can be used for large, intermediate and small PS Maintenance easier in the areas of both software and hardware Other subsystem applications use rf vacuum diagnostics

K. Luchini LCLS Week, October 26, 2005 Items Remaining Magnet control interface with feedback Embedded IOC that can be used across subsystems SLC database puts of BDES from EPICS – not available in phase I SLC and EPICS Linac and BSY displays required in Phase I Purchase of PS and controllers for LI22-30,BSY, LTU and Dump. Phase II Future upgrade of PS in Linac and BSY – SCORs to MCOR