Bis-Phenol A Alkoxylates
BPA Propoxylate
BPA Ethoxylate
EO or PO Distribution Alkoxylated products always have a Poisson distribution Catalysis and/or reaction temperature can help control distribution
Uniqema’s Process Sophisticated post-treatment technique Low acid number Gardner color consistently at 1 or below Very low ion content (Na/K/P) Tight distribution
Features of BPA Alkoxylates Hydroxyl termination for use as a resin or a resin intermediate Aromatic moiety for resistance, adhesion and toughness Free rotation of methyl groups between aromatic groups for flexibility Limitless variations in size of EO, PO or EO/PO chains
Benefits of Using BPA Alkoxylates Corrosion resistance Chemical and moisture resistance Flexibility Toughness/hardness Improved adhesion Tg variation to meet final product needs
Uniqema Commercial Products Ethoxylated BPA Atlas G 1672 2.2 mole EO Atlas G 1672/4 2.4 mole EO Atlas G 1673 3.0 mole EO Atlas G 1674 BAA 4.0 mole EO Atlas G 1676 6.0 mole EO Atlas G 1680 BAA 10.0 mole EO Atlas G 1682 BAA 12.0 mole EO Atlas G 1688 BAA 18.5 mole EO Atlas G 1690 BAA 30.0 mole EO
Uniqema Commercial Products Propoxylated BPA Atlas G 1652D 2.0 mole PO Atlas G 1652 2.2 mole PO Atlas G 1653 3.0 mole PO Atlas G 1654 4.0 mole PO Atlas G 1657 7.0 mole PO Atlas G 1663BAA 13.0 mole PO Atlas G 1665 15.0 mole PO
Product Specifications and Production Locations
GC-fingerprints of BPA ethoxylates (1) G-1676 6 mol EO G-1674 4 mol EO G-1673 3 mol EO 0,0 1,0 2,0 3,0 4,0 5,0 6,0 7,0 8,0 9,0 10,0 11,0 12,0 13,0 14,0 15,0 16,0 G-1672 2 mol EO
GC-fingerprints of BPA ethoxylates (2) G-1690BAA 30 mol EO G-1688BAA 18 mol EO G-1682BAA 12 mol EO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 G-1680BAA 10 mol EO 18 19
Provisional Product Specifications - Asia * : Registered by Alain Bouvy.
GC-fingerprints of BPA (K) ethoxylates (3) 50 100 150 2 4 6 8 10 12 14 16 G-1688 BAAK 18.8 mol EO G-1680 BAAK 10 mol EO G-1676K 6 mol EO
Some components in ethoxylated BPA G-1672 G-1673 G-1674 G-1676 G-1680 BAA G-1682 G1688 G-1690 > BPA 1.7 2.1 0.8 2.7 1.3 1.1 2.8 0.9 BPA 0.2 1.8 0.1 1 EO 1.2 8.7 2.4 2 EO 85 28.7 10.7 5.9 0.4 3 EO 9.1 30.7 25.2 9.5 4 EO 15.7 28.3 18.3 3.4 6 EO 6.9 16.9 19 4.7 higher ethoxylates cannot be assigned to peaks unambiguously
GC-fingerprints of BPA-propoxylates (1) G-1654 4 mol PO G-1653 3 mol PO G-1652A 2 mol PO G-1652D 2 mol PO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
GC-fingerprints of BPA-propoxylates (2)
Current Uses Unsaturated polyester resins for fiberglass reinforcement, glass sizing and corrosion resistance Use PO derivatives from 2.0 to 16.0 Provide moisture and chemical resistance, adhesion, corrosion resistance Toner resins Use EO and PO derivatives 2.0 - 2.2 Control of Tg (glass transition temperature)
Current Uses Electodeposition coatings Radiation curable monomers Use 6.0 EO derivative Provides hardness for stone resistance and adhesion Radiation curable monomers Use EO derivatives from 2.2 to 30 moles Provide resistances, hardness/flexibility and adhesion
Current Uses Urethane foam and adhesives Use various EO and PO derivatives Provide adhesion to metal
Effect of BPAA in metal coating polyester system Polyester melamine system solvent based building blocks used Neopentylglycol, Hexanediol, Adipic acid, Isophtalic acid, Terephtalic acid Hexanediol and Neopentylglycol were used as reference and partially replaced with BPAA
Performance testing Hardness Some applications require both properties König Hardness represents the visco-elastic behaviour of a coating Buchholz Hardness represents deformation elasticity, i.e. a kind of recoverability (nail test), required for metal coating in particular Some applications require both properties
Coating properties improvement by using BPAA Skip conditions
Polyester composition Parts by weight!
Polyester composition and differences figures Polyester composition by weight Differences by weight between both ester
Melamine curing Polyester / melamine ratio: 15 / 1 Pigment / binder ratio: 12 / 11 The coating was applied and cured for 1 minute at 230ºC
BPAA Uniqema’s business focus Commitment to & focus on the polymer market Dedicated Polymer SBU dedicated sales & marketing, TSS & application people Polymer di-functional building block experience Resin synthesis capability e.g. polyester Developing application data & knowledge polyester metal coatings Plants in more than one region Europe and USA Potential to tailor make EO and PO products in both regions