Ray & Joan Kroc Corps Community Center Mathias Kehoe | Mechanical Option April 09, 2012.

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Presentation transcript:

Ray & Joan Kroc Corps Community Center Mathias Kehoe | Mechanical Option April 09, 2012

Owned by Salvation Army Located in Salem, Oregon 92,000 SF $33 Million Building Contains: Two Pools, Gymnasium, Fitness Center, 288 Seat Chapel, Rock Wall, Kitchen, Community Rooms, Classrooms Outline Introduction DOAS GSHP Electrical Breadth Summary Ray & Joan Kroc Corps Community Center

Proposed Changes Use Dedicated Outdoor Air System to provide ventilation Use Ground Source Heat Pumps to provide heating and cooling Use Energy Recovery techniques to lower pool heating cost Goals Reduce or Eliminate Natural Gas Usage in the Building Reduce Energy Consumption Reduce Utility Rates Existing Mechanical System 10 RTUs with DX cooling and natural gas furnaces 2 AHUs with DX cooling and hot water from boilers Three boilers supply hot water to pools and AHUs

ERV 1 ERV 2 ERV 3 ERV 2 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2 Benefits of DOAS Use Energy Recovery Wheel to capture heat from exhaust air Supply air at room neutral temperatures to further reduce load Provide more accurate ventilation rates for improved air quality Outline Introduction DOAS GSHP Electrical Breadth Summary

Exhaust Designed to meet ASHRAE Standard 62.1 Exhausted Gymnasium, Aerobics Room, and Fitness Area Heavily concentrated on south end of building ERV 1 ERV 2 ERV 3 ERV 2 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2 Pressurization Total pressurization determined by CFM per window or door Pools exhausted to keep negatively pressurized Ventilation Existing system is over ventilated, does not provide accurate ventilation to each room. Designed to meet ASHRAE Standard 62.1 Heavily concentrated on north and central parts of the building Exhaust Designed to meet ASHRAE Standard 62.1 Exhausted Gymnasium, Aerobics Room, and Fitness Area Heavily concentrated on south end of building

ERV 1 ERV 2 ERV 3 ERV 2 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2 Benefits of GSHP Provide consistent heating and cooling the entire year Low cost of operation, no natural gas usage Long service life Outline Introduction DOAS GSHP Electrical Breadth Summary

Site Layout Calculated well field size using GLHE Pro Determined Total Well Length: 27,800 ft. Chose 96 – 300 ft wells. Load Calculations Previous Trace model needed updated Using 8 Heat Pumps to provide heating and cooling AHUs and Outdoor Air Units are on the ground loop as well ERV 1 ERV 2 ERV 3 ERV 2 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2

ERV 1 ERV 2 ERV 3 ERV 2 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2 Piping Layout Piping size determined using B&G System Syzer Calculator Kept Friction Loss between 1 and 4 ft per 100’ of pipe Reverse Return

ERV 1 ERV 2 ERV 3 ERV 2 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2 Heat Pump Selections Max Rooftop Heat Pump size: 20 tons Max Heat Pump size: 25 tons Sized based on cooling load

ERV 1 ERV 2 ERV 3 ERV 2 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2 Outline Introduction DOAS GSHP Electrical Breadth Summary Electrical Breadth Determined equipment being removed Placed new equipment based on location compared to panel boards Calculated new panel board demand loads to verify compatibility with existing panel boards

ERV 1 ERV 2 ERV 3 ERV 2 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2 Wire Savings Calculation Old Equipment wire sizes were listed in construction documents New Equipment wire sizes were determined using NEC 2008

ERV 1 ERV 2 ERV 3 ERV 2 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2 Additional CostsSimple Payback Equals Additional Costs divided by annual savings = $530,828 / $71, Years Outline Introduction DOAS GSHP Electrical Breadth Summary Energy Savings Mechanical System Summary Dedicated Outdoor Air System Ground Source Heat Pumps Pool Energy Recovery

ERV 1 ERV 2 ERV 3 ERV 2 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2 Results Natural Gas consumption dropped from 48,000 therms to under 6,600 therms. An 86% reduction Electricity consumption dropped 12.6%, and peak demand dropped from 549kW to 179kW Utility rates were lowered by $71,460, a fifty-one percent reduction All three goals were accomplished. Results were better then expected. The proposed changes are an excellent option at an affordable price Goals Reduce or Eliminate Natural Gas Usage in the Building Reduce Energy Consumption Reduce Utility Rates

ERV 1 ERV 2 ERV 3 ERV 2 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2 Acknowledgements Major Donna Ames & Salvation Army Keith Hayes & BRS Architecture Reese Engineering –Sam Snyder –Jarod Stanton Faculty and Staff Friends and Family

ERV 1 ERV 2 ERV 3 ERV 2 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2 ERV 1 ERV 3 ERV 2 Questions and Comments