Measurement Control and DAQ for Superconductors and Magnet labs SCLabs Adriaan Rijllart1 Adriaan Rijllart, for the EN-ICE-MTA section
Outline Status of control and DAQ systems for SC cable and magnet measurements Maintenance plan (to keep present functionality) Development plan (to comply with new requirements and assure long term functionality) SCLabs Adriaan Rijllart2
Range of systems Fixed test systems – SM18, Block 4, B163 Mobile systems – SM18, Cryolab (B165) Not covered: systems for warm measurement such as for the Magnet Rescue Facility in B180, B181 and MQW in B867. SCLabs Adriaan Rijllart3
Fixed measurement systems: SCLabs Adriaan Rijllart4 Control Room Test Bench SM18
Fixed measurement systems: SCLabs Adriaan Rijllart5 B163Block 4
Mobile measurement systems: SCLabs Adriaan Rijllart6 Cryolab Mobile Bench SM18 High Voltage Test
Inventory of measurement systems TypeHardwareOSApplicationUnits Quench DAQSun + VMESolarisHFDAQ, LFDAQ7 Magnetic MSun + VMESolarisMMP16 High Voltage TSun + GPIBSolarisHVT6 Splice/LossSun + GPIBSolarisSRM/Loss2 Snapback MPXIPharlapB3B5 Snapback1 HTS DAQMac + SCXIMac OSHTS2 Correctors DAQMac + SCXIMac OSCQR2 Diode DAQPC + PCIWindowsDiode1 FRESCASun + GPIBSolarisFRESCA1 M(H)/RRR/RcSun + GPIBSolarisMagnetisation/RRR/Rc3 Critical currentSun + GPIBSolarisIC4 Mobile CryolabMac + PCIMac OSPMC7 Mechanical MPC + GPIBWindowsHBM? SCLabs Adriaan Rijllart7
Risk analysis of meas. systems SCLabs Adriaan Rijllart8 ConcernProblemImpactProbWght LabVIEW on Solaris Discontinued 5 years ago. But so far it keeps working. HighLow3 SolarisNo longer supported at CERN since 1 year.HighLow3 SBS34Discontinued 4 years ago. Porting to another module requires difficult work. MediumHigh6 BAB740Discontinued 4 years ago. BAB760 is produced and could replace the BAB740 with some work. MediumHigh6 VME30 years old standard. Becoming obsolete. Produced by few companies. Expensive. LowMedium2
Measurement system Sun-VME SCLabs Adriaan Rijllart9 Ethernet VME integrators Power Supply DVMs Loss M. Operator Console Quench DAQ Magnetic Measurement Sun VME ADCs
Upgrade to PXI SCLabs Adriaan Rijllart10 Ethernet IntegratorsDVMs Power Supply Operator Console Quench DAQ Magnetic Measurement ADCs
Partial upgrade, keeping some VME SCLabs Adriaan Rijllart11 Ethernet DVMs Operator Console Quench DAQ Magnetic Measurement ADCs VME Integrators
Reasons to adopt PXI Industry standard for instrumentation, based on PCI Supported by 60 vendors, commercialising >1000 modules PXI is 10 years old Smaller, cheaper than VME Key hardware features: triggering and synchronisation, shielding, speed (PXI-express, follows PCI express development) Key software features by National Instruments: LabVIEW, LabVIEW Real Time, integrated network communication, drivers Key OS features: Pharlap, VX-Works, Windows, Linux Connects to VME, which allows partial migration, keeping VME investment where needed SCLabs Adriaan Rijllart12
Maintaining present systems Step 1: Replace Sun with PXI, keep MXI-VME Advantages: Up to date LabVIEW version Up to date OS (no Solaris) Disadvantage: VME processors, modules and crates are kept (some are obsolete) SCLabs Adriaan Rijllart13
Upgrade plan Step 2: Replace VME with PXI More compact, higher density modules 3 VME crates with 56 modules Replace 5 VME ADC with 1 PXI ADC Higher performance ADCs Higher precision, up to 24 bit ADCs and 7 ½ digits DVMs Faster acquisition, if needed Maintenance advantages: No SBS, BAB, VME, MXI Disadvantage: higher cost SCLabs Adriaan Rijllart14
Cost and resources Maintenance planUnit cost CHF # unitsTotal cost CHFManpower ( ManMonths) SM18 + Block 4 replace Sun workstations 10 k36360 k6 B163 PXI systems10 k880 k1 SCLabs Adriaan Rijllart15 Upgrade planUnit cost CHF # unitsTotal cost CHFManpower (ManMonths) SM18 DAQ35 k7245 k12 SM18 MM?9?? Block 4 DAQ20 k240 k4 Block 4 MM?2?? B163 DVMs3 k1648 k4
Replacement of all Sun based systems All Sun based measurement systems will need to be replaced (B180 Magnet Rescue Facility, B181, B867, …) Not part of the SC laboratory review, but to be kept in mind My inventory has 90 Sun workstations SCLabs Adriaan Rijllart16
Recommendation Plan 1: maintenance. Replace all Sun measurement stations with PXI processors, keeping the VME crates and modules. Plan 2: upgrade. Develop one pilot DAQ system in PXI for validation. Replace all DAQ systems with PXI system. B163 Plan 1: maintenance, replace Sun workstations. Plan 2: replace DVMs with PXI if needed for higher speed. B165 Can be maintained as is (no Sun workstations) For new measurement systems PXI should be considered. SCLabs Adriaan Rijllart17