Project: Flexible Manufacturing System Manufacturing of segment display units

Project: Flexible Manufacturing System Station 1 “Drilling” PLC S7 Station 1 “Drilling” PLC S7 Station 2 “Pin-Insertion” PLC S7 Station 2 “Pin-Insertion” PLC S7 Station 3 “Segment-Mounting” PLC S7 Station 3 “Segment-Mounting” PLC S7 Station 4 “Quality” PC & PLC S7 Station 4 “Quality” PC & PLC S7 Safety logic Failsafe PLC Safety logic Failsafe PLC Shop floor control PC (WINCC) Shop floor control PC (WINCC) Safety-Bus Profi-Bus Overview

Project: Flexible Manufacturing System Electrical control cabinet: Failsafe PLC FS-PLC T1: 230V T2: 24V Fuses Power Relais Connection Terminals

Project: Flexible Manufacturing System PLC S7 DI8O8 Emergency stop relais X3 X0 Safety-Bus Electrical control cabinet: Station 1...4

Project: Flexible Manufacturing System Conveyorbelt Operating mode Manual / Autom. ? General control sequence FS-PLC Shop floor control Station 1 “Drilling” Start Home- position ? Unblocking Conveyorbelt running Safety-BusProfi-Bus

Project: Flexible Manufacturing System Shop floor control Station 1 “Drilling” FS-PLC “Drilling” Order input Shopfloor-control Order dates Preparing carriersStop next pallet Station 1 “Drilling” Shop floor control PalIet code Status General control sequence Read and return pallet code

Project: Flexible Manufacturing System Shop floor control Station 2 “Pin insertion” FS-PLC Station 2 “Pin insertion” Read and return pallet code Shop floor control Pallet code Order data Station 2 “Pin insertion” Pin insertion Status Shop floor control General control sequence

Project: Flexible Manufacturing System FS-PLC Station 3 “Segmentmounting” Shop floor control Station 3 “Segmentmounting” Emergency- Stop FS-PLC Emergency- Stop Shop floor control Read / return Palletcode Shop floor control Mounting Emergency Stop General control sequence

Project: Flexible Manufacturing System Shop floor controller PC (WINCC)

Project: Flexible Manufacturing System Drilling-unit Robot Order dates PLC-S7 Get blanc carrier Station 1: Control sequence drillingCarrier on pallet Pallet code

Project: Flexible Manufacturing System Shop floor controller PC (WINCC) Pallet code Pallet code

Project: Flexible Manufacturing System Station 2: Control sequence Stop pallet Pin feeding Insert pins

Project: Flexible Manufacturing System Shop floor controller PC (WINCC) Pallet code

Project: Flexible Manufacturing System Sequence: Segment feed Release pallet If new Pallet Mounting Read / return palletcode If Pushbutton: “Stop” wasn’t pressed Singulize pallet Clamp pallet Move gripper and pick segment Move gripper to carrier Place segment on carrier Unclamp pallet Release pallet

Project: Flexible Manufacturing System Segment feed Read / return pallet code If new pallet Mounting Release pallet

Project: Flexible Manufacturing System Shop floor controller PC (WINCC) Pallet code

Project: Flexible Manufacturing System Pallet code PC Image processing Order dates PLC - S7 Order dates Station 4: sequence Start Signal

Project: Flexible Manufacturing System Image processing:

Project: Flexible Manufacturing System PC Image processing PLC - S7 Station 4: sequence Fertig Start- Signal Result Ready