1. UNICOS@GSI (C.Betz Kick-Off Meeting Vacuum 5th March 2013) Agenda: First steps using WinCC OA First steps using UNICOS V5 Vacuum Test Rig Principles of electrical design Test Rig configuration Commissioning steps What is needed from vacuum experts? Device specification for vacuum library Functional system descriptions and diagrams Design approaches of vacuum system panels First approach for the workflow of the FAIR vacuum CS design First approach for the vacuum simulation system Stand 28.02.2013FAIR@GSI C.Betz CSCOIC "Industrial Controls" 1

2. UNICOS@GSI (C.Betz Kick-Off Meeting Vacuum 5th March 2013) First steps using WinCC OA: WinCC OA application for access control of UNILAC@GSI System was updated because the old software is only usable under WINDOWS NT System has been successfully migrated to WinCC OA V3.10 Commissioning is planned for this year Problem so far is the server installation and the choice of the type of UI GSI wish to find a solution without needs of heavy software pieces inside the client PC, probably Ultralight client (WinCC OA 3.11 or 3.12 needed) Stand 28.02.2013FAIR@GSI C.Betz CSCOIC "Industrial Controls" 2

3. UNICOS@GSI (C.Betz Kick-Off Meeting Vacuum 5th March 2013) Stand 28.02.2013FAIR@GSI C.Betz CSCOIC "Industrial Controls" 3

4. UNICOS@GSI (C.Betz Kick-Off Meeting Vacuum 5th March 2013) First steps using UNICOS: Trying to understand UNICOS itself Learning to install the framework in WinCC OA applications Creating a simple application for SIS18 (reading, displaying and monitoring of pressure values) Learning from CERN cryo group about applications realization 2 trainings from EN/ICE group for GSI and cosylab people Stand 28.02.2013FAIR@GSI C.Betz CSCOIC "Industrial Controls" 4

5. UNICOS@GSI (C.Betz Kick-Off Meeting Vacuum 5th March 2013) Stand 28.02.2013FAIR@GSI C.Betz CSCOIC "Industrial Controls" 5

6. UNICOS@GSI (C.Betz Kick-Off Meeting Vacuum 5th March 2013) Vacuum Test Rig: Principles of electrical design Test Rig configuration Commissioning steps: Bake Out for a single channel based on UNICOS standard library Test rig devices and manual mode with simulation (standard library) Test rig devices and manual mode with test rig (standard library) Test rig manual/automatic mode with simulation (vacuum library) Test rig automatic mode with real vacuum system (vacuum library) Stand 28.02.2013FAIR@GSI C.Betz CSCOIC "Industrial Controls" 6

7. UNICOS@GSI (C.Betz Kick-Off Meeting Vacuum 5th March 2013) Vacuum Test Rig: What is needed from vacuum experts? Device specification for vacuum library Approval of the vacuum hardware devices (controller, pumps, gauges etc.) PCO definition UNICOS like functional system descriptions for all PCO, stepper etc. Design approaches of vacuum system panels Definition for mobile pumping station functionality Stand 28.02.2013FAIR@GSI C.Betz CSCOIC "Industrial Controls" 7

8. UNICOS@GSI (C.Betz Kick-Off Meeting Vacuum 5th March 2013) Stand 28.02.2013FAIR@GSI C.Betz CSCOIC "Industrial Controls" 8 TSP pumps

9. UNICOS@GSI (C.Betz Kick-Off Meeting Vacuum 5th March 2013) Stand 28.02.2013FAIR@GSI C.Betz CSCOIC "Industrial Controls" 9 ISP pumps

10. UNICOS@GSI (C.Betz Kick-Off Meeting Vacuum 5th March 2013) Stand 28.02.2013FAIR@GSI C.Betz CSCOIC "Industrial Controls" 10 HCXG

11. UNICOS@GSI (C.Betz Kick-Off Meeting Vacuum 5th March 2013) Stand 28.02.2013FAIR@GSI C.Betz CSCOIC "Industrial Controls" 11 Bake Out Channel

12. UNICOS@GSI (C.Betz Kick-Off Meeting Vacuum 5th March 2013) Stand 28.02.2013FAIR@GSI C.Betz CSCOIC "Industrial Controls" 12 Layout

13. UNICOS@GSI (C.Betz Kick-Off Meeting Vacuum 5th March 2013) Stand 28.02.2013FAIR@GSI C.Betz CSCOIC "Industrial Controls" 13 GSI vacuum test rig

14. UNICOS@GSI (C.Betz Kick-Off Meeting Vacuum 5th March 2013) Stand 28.02.2013FAIR@GSI C.Betz CSCOIC "Industrial Controls" 14 Cabinet and terminal boxes

15. UNICOS@GSI (C.Betz Kick-Off Meeting Vacuum 5th March 2013) Stand 28.02.2013FAIR@GSI C.Betz CSCOIC "Industrial Controls" 15 Bake Out terminal boxes

16. UNICOS@GSI (C.Betz Kick-Off Meeting Vacuum 5th March 2013) Vacuum Cryring: Cryring vacuum system has to be prepared until end of the year Only manual mode for each bake out channel is needed Pressure measurement should be included All cabinets for PLC and vacuum controller should be prepared and installed UNICOS driven manual operation of pumps, valves etc. and automatic mode to be done next year Therefore needed: Approval for electrical engineering principles Electrical engineering with EPLAN specialists, regarded as development of principles and macros as guideline for FAIR Construction of cabinets and terminal boxes Mounting and installation of the complete vacuum system Stand 28.02.2013FAIR@GSI C.Betz CSCOIC "Industrial Controls" 16

17. UNICOS@GSI (C.Betz Kick-Off Meeting Vacuum 5th March 2013) First approach to the workflow for FAIR vacuum CS design: Stand 28.02.2013FAIR@GSI C.Betz CSCOIC "Industrial Controls" 17

18. UNICOS@GSI (C.Betz Kick-Off Meeting Vacuum 5th March 2013) First approach to the vacuum simulation system: Stand 28.02.2013FAIR@GSI C.Betz CSCOIC "Industrial Controls" 18

19. UNICOS@GSI (C.Betz Kick-Off Meeting Vacuum 5th March 2013) Foreseen modes of the vacuum simulation system: Manual input for all analog and digital feedback signals (first step) To be discussed: Venting Bake out Start pump down without leakage Start pump down with leakage Operation without leakage Operation with leakage Stand 28.02.2013FAIR@GSI C.Betz CSCOIC "Industrial Controls" 19

20. UNICOS@GSI (C.Betz Kick-Off Meeting Vacuum 5th March 2013) Thank you for your attention ! Stand 28.02.2013FAIR@GSI C.Betz CSCOIC "Industrial Controls" 20