The (Dutch) situation Warm Mix Asphalt Alex van de Wall KWS Infra

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Presentation transcript:

The (Dutch) situation Warm Mix Asphalt Alex van de Wall KWS Infra

Present status Many techniques available Quite a few trials - mainly at “lower” organisations Several meetings Lots of discussion Quite some promotion No widespread application Experiments with durability in contracts Energy or CO 2

motivation Things to talk about Understanding the status & future of warm mix asphalt Effectiveness Effects Technology Economics (Public) opinion Roles Players Why …….

Techniques: Energy = CO 2 = odour = …..? Additives: waxes, zeolith, surface-active chemicals: 110 – 150  C Foamed bitumen:LT Asphalt, LEAB 90 – 110  C Shell WAM process 130  C Emulsion: KonwEco 2 15  C Finfalt (tar free RAP recycling)80 °C Partial drying  C Biobitumen  C Higher RAP content170  C

Effect RAP on energy  CO 2 20 % !

Lower temperature Less energy Less CO 2 Less odour But also : Same durability Higher stability Faster opening of road Less compaction effort Winter options Waxes

KonwEco2 Room temperature HMA quality Maximum energy saving

Partial drying Dry coarse minerals to 140  C Dry (part of) sand to 140  C Mix with bitumen  temperature ca. 140  C Add wet sand + RAP  temperature ca 85  C Foaming of bitumen due to water in sand & RAP Energy saving related to water content

Rapeseed needs 9 t CO 2 /ha 1 ha yields 1,5 ton of oil Oil partially replaces bitumen CO 2 compensation: 15 kg/ton asphalt Lower production temperature Fewer emissions Less alteration Biobitumen – CO 2 neutral asphalt production

Effects Energy savings: 20 – 40% ; 80 – 100% (depending on reference) Reduction in emissions (present focus CO 2 ): idem Less ageing  potential lifetime increase Easier compaction  less fuel asphalt set Additional (non durability) effects

Effectiveness: the bigger picture The impact of RAP on CO 2 >Energy-reduction convenant >CO2 emission trading system >Higher Recycling rates Asphalt production is only part of the total chain >Pre-production: 40% >Production: 25% >Hauling & laying : 16% >Removal: 19% Bad weather ?  more heat ! Energy in production vs other durability items

NOx- 31% SO % O % Milaan NO % Turijn Schiphol NO x, CO Ca(No 3 ) 2, CaCo 3 What do we want ? NO x - 18%

Stakeholders: who wants what at what cost? Contractor (production + placement) Government (legislation + ambition) Government (client) Private client Public

Drivers & stoppers Drivers >Reduction in CO 2 : 20 – 50% >Prescribed in contracts >Odour & other emissions >promotion / imago / policy / HSE >Additional benefits Stoppers >Extra cost 2 – 3 euro / ton >Uncertainty long term behaviour ? >Extra guarantees asked >Relativity of measures >Investments >RAP

statements Technology is not the issue Effectiveness is an excuse to discard What do we (the world) think is important ? The real stakeholder has not yet been born Forget the sheep with 5 legs Grab what you can get

motivation Things to talk about Understanding the status & future of warm mix asphalt Effectiveness Effects Technology Economics (Public) opinion Roles Players Why …….