Déjà Vu or New Horizon? ISM 2009 Stephen Harriman Harriman Chemsult, London
Harriman Chemsult was established in 1985 and is widely recognised as the world’s leading authority on chlor-alkali, vinyl and bleaching chemical markets. In 2006 it became part of the Access Intelligence group. Harriman Chemsult publishes weekly and monthly newsletters, periodic multi-client reports, and also undertakes single-client consultancy work. Harriman Chemsult’s price series are highly respected and widely referenced in contracts. Who are we?
The current market position Demand determined by recession Initially greater impact on chlorine and derivatives Reduced operating rates at chlor-alkali plants Lagged decline in caustic soda demand Falling ECU demand Divergent regional caustic soda price trends
The road to the current market position I Rising caustic soda prices since mid 2004 Higher power costs Consolidation of suppliers Plant closures Caustic soda export opportunities in Latin America
The road to the current market position II (million st/%) Chlorine gas production Liquid chlorine shipped
The road to the current market position III Additions Removals Net change Increases: ~4.4 million mt Decreases: ~3.3 million mt Net change: ~1.0 million mt
US production of caustic soda Production (M dmt) Operating rate (%) Production Operating Rate
US chlorine producer consolidation Pre 70s Early 80sMid 80s Early 90sLate 90s 2008 Cap. (dkt/year) Share (%) 2000s 1970s 4011 (31%) DOW VULCAN HOOKER D. SHAMROCK OXYCHEM 3285 (26%) OXYCHEM ERCO 93 (1%) 1446 (11%) PPG STAUFFER PIONEER CILICIFP PIONEER ICI DUPONT OLIN NIACHLOR DUPONT OLIN1465 (11%) ICI 77 (1%) 500 (4%) BAYER ICIFPC 727 (6%) GEORGIA PACIFICGEORGIA GULF 408 (3%) 12838TOTAL SHINTECH (part year) 200 (2%) 193 (2%) OTHERS PENNWALTGOODRICH 186 (1%) WESTLAKE 174 (1%) GE PLASTICS 73 (1%) EQUACHLOR
US caustic soda balance (M dmt) Apparent Consumption Exports Imports Production
US imports and exports of caustic soda 2007 Imports 0.8 million dmt Exports 1.9 million dmt
US exports, (dmt) * Brazil Jamaica Surinam Venezuela Chile Other Latin America Canada Mexico Europe Australia Others * YTD – November 2008
US imports from Europe/Asia, * (dmt) * Europe China East Coast Taiwan East Coast Japan East Coast South Korea East Coast Other Asia East Coast Other Asia West Coast South Korea West Coast Japan West Coast Taiwan West Coast China West Coast * YTD – November 2008 East Coast West Coast
US caustic soda market structure/terminals
ECU demand by end use Others 6% Propylene oxide 3% Isocyanates 3% C1s, C2s, Arom. 4% Vinyl/EDC 20% Organics 4% Inorganics 9% CHLORINE Inorganics 10% Organics 11% Pulp and paper 8% Alumina 7% Detergents 3% Textiles 4% Others 8% CAUSTIC SODA
Regional chlorine demand 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% WORLD Asia Europe North America Latin America Middle East Africa Oceania Vinyls/EDC Inorganics Organics C1s, C2s, Arom. Isocyanates Propylene oxide Others <1
Regional caustic soda demand 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% WORLD Asia Europe North America Latin America Middle East Africa Oceania Organics Inorganics Pulp & paper Alumina Textiles/rayon Soaps/detergents Others
US ECU production costs Electricity 55% Salt 10% Steam 8% Other 7% Fixed 20% Electricity usage factor = MWh/ECU Salt usage factor = t/ECU
US contract/export caustic soda prices Export, Diaphragm, Spot $/dmt fob USG Contract $/dst
US regional caustic soda prices ($/dst) West Coast Mid West North East South East Gulf
Asian caustic soda prices Asia, Spot, $/dmt cfr Asia, Export, Spot, $/dmt fob
External issues A global industry How isolated is the US chlor-alkali industry? Influence of regional imbalances Fragmentation of the US market Lowest common denominator
European caustic soda balance ( Mdmt ) Eastern Europe ProductionEastern Europe Apparent Consumption Western Europe ProductionWestern Europe Apparent Consumption Eastern Europe Net TradeWestern Europe Net Trade Europe Net Trade
China caustic soda balance (M dmt) Exports Apparent Consumption Imports Production
Latin America balance (M dmt) Apparent Consumption Production Net Trade
Market outlook Operating rates to remain low – determined by chlorine Acceleration in drop in caustic soda demand Power costs less of an issue Ready availability of imports Constraints on ability to export chlorine Investment prospects
Chlorine in construction: North America PVC output Capacity, Production (M mt) Operating rate (%) Production Capacity Operating rate
In summary No short term relief from the recession ECU demand is falling with some permanent loss Revival in ECU supply will be a function of improved PVC demand Consolidation Chlorine transportation issues Mercury cell closures
US chlorine packagers
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