ERT 321 PROCESS CONTROL & DYNAMICS PREPARED BY: MRS AZDUWIN KHASRI SCHOOL OF BIOPROCESS ENGINEERING UNIMAP

Miss Anis Atikah Ahmad(C) Mr Farizul Hafiz Kasim Madam Azduwin Khasri LECTURER Miss Anis Atikah Ahmad(C) Mr Farizul Hafiz Kasim Madam Azduwin Khasri

COURSE OBJECTIVE Able to derive and develop theoretical model of chemical processes, analyze Laplace transform techniques to simplify first order and second order processes and create transfer functions and state space models. Able to analyze dynamic behavior of first and second order processes, evaluate dynamic response characteristics of more complicated processes and derive the empirical models from process data. Able to analyze control system instrumentation and propose feedback and/or feedforward control system for bioprocess and chemical processes. Able to calculate and analyze dynamic behavior of closed-loop control system.

(Panduan/Guidelines) TEACHING PLAN Minggu/Week Kandungan Kursus / Course Contents (Panduan/Guidelines) Pensyarah/Lecturer Week 1-2 (13 Feb-22 Feb) Introduction Concept Introduction to process control: Basic concepts of process dynamics and process control. Theoretical models of chemical processes: Unsteady-state models (dynamic model) of chemical processes from physical and chemical principles. (6 hours) Madam Azduwin Week 3 (25 Feb-1 Mac) Dynamic Behavior of Processes Laplace transform: Laplace transforms techniques for solving linear differential equation models. (3 hours) Week 4 (4 Mac-8 Mac) Transfer function Models: Transfer function for a linear differential equation model, linearization of the nonlinear model.

CUTI PERTENGAHAN SEMESTER/MID-TERM BREAK TEACHING PLAN Week 5 (11 Mac-15 Mac) Dynamic behavior of first-order and second-order processes: General process dynamic formulas for simplest transfer function: first-order processes, integrating units and second-order processes. (3 hours) Miss Anis Atikah Week 6 (18 Mac – 22 Mac) Dynamic response characteristics of more complicated processes: Time delays in transfer functions, higher-order transfer functions, interacting processses and multiple-input, multiple-output processes. Week 7 (25 Mac – 29 Mac) Development of Empirical models from process data: Empirical steady-state and dynamic models for process, concept of discrete-time model, steady-state and dynamic empirical models for both continuous and discrete-time model, first-order and second-order dynamic model from step response data using analytical solutions. Week 8 (1 Apr - 5 Apr) Introduction to Feedback Control Feedback controllers: Standard feedback control algorithm (control laws), Proportional-integral-derivative (PID) control and on-off control types of feedback control, typical responses of feedback control system, feedback control loop for unit operations. Week 9 (8 Apr-14 Apr) CUTI PERTENGAHAN SEMESTER/MID-TERM BREAK Week 10 (15 Apr-19 Apr) Introduction to Feedforward & Ratio Control Introduction to Feedforward Control, Ratio Control, Configurations for Feedforward-Feedback Control

TEACHING PLAN Week 11 (22 Apr-26 Apr) Control system instrumentation: Transducer, transmitter, final control elements and transmission lines, calculation of size of control valve. (3 hours) Mr Farizul Hafiz Week 12 (29 Apr- 3 May) Overview of control system design: Steps in Control System Design and heat integration of process unit, control degree of freedom, the selection of controlled, manipulated and measured variables. (4 hours) Week 13-14 (6 May- 17 May) Dynamic behavior of closed-loop control system: Block diagrams and transfer functions; dynamic behavior of several simple close-loop systems. PID controller design, tuning, and troubleshooting: Method for general controller and tuning relations for PID controller based on transfer function models and transient response criteria, troubleshooting of control loops. Week 15 (20 May- 24 May) Mini project ALL Week 17 27 May-2 June) MINGGU ULANGKAJI / REVISION WEEK Week 18-19 3 June -16 June) PEPERIKSAAN AKHIR SEMESTER / FINAL EXAMINATION

LAB LAB 1: To operate the Level Control System LAB 2: To operate the Gas Pressure Control System LAB 3: To study On/Off & Temperature Control With PID Tuning

EVALUATION CONTRIBUTION Peperiksaan/ Examination: 70% Midterm Examinations = 20% Final Examination = 50% (ii) Penilaian Berterusan/Continual Assessment: 30% Lab. Reports = 10% Assignments /Quizzes = 10% Mini project = 10% FAIL FINAL EXAM FAIL THE COURSE!!!

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