Buck Regulator Architectures

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Presentation transcript:

Buck Regulator Architectures 4.4 Constant On Time (COT) Buck Regulators Author's Original Notes:

Constant ON-Time (COT) Hysteretic Regulator ON-time is constant, for a given VIN, as load current varies Advantages Constant frequency vs. VIN High Efficiency at light load Fast transient response Disadvantages Requires ripple at feedback comparator Sensitive to output noise, because it translates to feedback ripple Ripple is needed to properly switch the comparator!! R F2 F1 + - Error Comparator Modulator V REF L C (ESR) IN OUT Power Stage One-Shot Inversely Proportional to VIN FB Achieving relatively constant frequency requires a minor modification to the hysteretic architecture. Instead of both the ON-time and OFF-time set by multiple variables, the ON-time is forced to be constant and proportional to the VIN. This architecture, called Constant ON-Time (COT), retains all the benefits of the conventional hysteretic regulator, adding the convenience of a relatively constant operating frequency! The duty cycle is the ratio of VOUT to VIN, and what percentage of the cycle time is ON-time. This is the COT regulator’s ON-time equation. K is a constant, and RON is selected for the desired frequency. Since all the terms in the equation are constant, Fs is constant. This is valid for continuous conduction mode only. The equations above neglect offsets due to RDS-ON, the diode forward voltage, and the voltage and impedance at the RON pin, but they are good first-order approximations.

Frequency of Operation (Continuous) TON is the on-time and FS is the operating frequency. The constant on-time controller sets the on-time of the Buck switch. K is a constant and RON is a programming resistor. VIN is in the denominator as expected, setting the on-time inversely proportional to VIN. The above equations illustrate how a relatively constant operating frequency is obtained using a constant on-time hysteretic regulator. The basic Buck regulator equation for any Buck regulator operating in continuous conduction mode defines the duty cycle D of the Buck switch. Since VOUT, K and RON are all constants, the operating frequency will also be a constant. In practice the actual operating frequency will vary slightly (<10%) due to nonlinearities in the one-shot, propagation delays, and non-ideal switch voltage drops. Rearrange and substitute TON into the first equation, then solve for FS

Constant ON-Time Achieves Nearly Constant Frequency Switching frequency is almost constant; the variations are due to effects of RDS-ON, diode voltage and input impedance of the RON pin Note: A resistor from VIN to RON sets the ON-time To maintain a constant frequency in an application TON is varied inversely with VIN. Therefore, the switching frequency during continuous-conduction time is independent of the inductor and capacitor ESR, unlike hysteretic switchers. In discontinuous operation, the switching frequency (FS) decreases with increasing (lighter) load resistance (RLOAD), starting at the inception of discontinuous operation. Decreasing the switching frequency at light load decreases switching losses, maintaining power-conversion efficiency. Another attribute of constant ON-time hysteretic regulation is inherently-fast transient response. Regulators that provide control utilizing conventional Pulse-Width Modulation (PWM) techniques require an error amplifier and associated compensation. This compensation is necessary for stable operation, but imposes a bandwidth limitation and a subsequent limit on the transient response of the regulator. A constant ON-time regulator does not require an error amplifier or associated compensation. This feature allows almost instantaneous response to transient load changes. The size of the ESR has a direct effect on the stability of the loop. To ensure stability, two constraints must be met. The first constraint is that there is sufficient ESR to create enough voltage ripple at the feedback pin. The second constraint is to ensure that there is sufficient ripple at the output that is in phase with the switch.

Constant On-Time Regulator Waveforms (Discontinuous) For a COT regulator, the constant frequency relationship holds true provided the inductor current remains continuous. At light loading conditions the current in the inductor will become discontinuous. Shown here are the switching waveforms for a Buck regulator controlled with constant on-time control in the discontinuous conduction mode, which means the ramping inductor current returns to zero every cycle. The inductor current in discontinuous conduction mode has three states: ramp up, ramp down, and zero. Similar to continuous conduction mode, the Buck switch turns on at a predetermined VON threshold and the Buck switch remains on for an on-time of K/VIN. Following the on-time, the switch turns off and the inductor current ramps down to zero. VOUT ramps down to the VON threshold with a slope inversely proportional to the load resistance. A large load resistance requires a longer time for VOUT to decay back to the VON threshold. The operating frequency will decrease with increasing load resistance while operating in discontinuous conduction mode. This characteristic is actually desirable to maintain the conversion efficiency at light load, due to the reduction in switching losses with decreasing operating frequency.

Initial Configuration Circuit LM2695 The following design optimization uses the LM2695 step-down switching regulator as an example, and is equally applicable to all of SVA’s COT regulators. Ripple voltage at VOUT is the inductor’s ripple current x R3 Since the inductor’s ripple current increases as VIN increases, the ripple voltage at VOUT increases along with it

Initial Config. Transient Response Output Voltage LM2695 Initial Circuit VIN = 12V, VOUT = 10V Load Transient Response 400 mA 100 mA 50 mV This shows an oscilloscope photo of the transient response for a 300 mA change in the load current. Initial output voltage ripple is about 50 mV for this configuration.

Reduce the Ripple With One Capacitor! Intermediate Ripple Configuration LM2695 R1 and R2 cannot be arbitrarily large. The input capacitance at the FB pin is 8 pF to 10 pF, and the minimum load must be considered. R1 and R2 should be towards the upper end of the 1 kΩ to 10 kΩ range. C5 is typically 1000 pF to 10,000 pF. The minimum value for C5 = tON(max)/R1//R2 Adding C5 allows the ripple at FB to be same as at VOUT without the attenuation of R1 & R2. This reduces the ripple, but does not eliminate it

COT Transient Response With One Capacitor Added Load Transient Response 400 mA 100 mA 20 mV This is an oscilloscope photo of the transient response for a 300 mA change in the load current. The output voltage ripple is now reduced to about 20 mV for this configuration. Output Voltage LM2695 Intermediate Ripple Configuration VIN = 12V, VOUT = 10V

How to Achieve Minimum Ripple LM2695 To the typical circuit, add R4, C6, and C7 to artificially generate ripple to the FB pin. Remove R3 (was in series with C2). Now the ripple at VOUT depends on C2’s ESR, its C-V characteristics, the inductor-ripple current, and the PC-board layout (vias, trace inductance, etc).

Minimum Ripple-Circuit Transient Response Load Transient Response 400 mA 100 mA 10 mV Output Voltage Here is the oscilloscope photo of the transient response for a 300 mA change in the load current. The output voltage ripple is now reduced to about 10 mV for this configuration. Note that the transient response is worse. This is a design trade-off. LM2695 Minimum Ripple Configuration VIN = 12V, VOUT = 10V

Good To Know: What Happens if R3 is Removed? The circuit regulates poorly with a lot of noise and jitter!! t ON OFF SW Pin V OUT SW VOUT Ripple Preferred waveform The ripple at VOUT is determined primarily by C2’s capacitance, its C-V characteristics, and, to an extent, by its ESR. The ripple waveform is shifted 90° from that at SW. NOT GOOD!! Going down when it should be going up!!

Good To Know: Don’t Put Too Much Output Capacitance! LM2695 FB SW L1 C2 R1 R2 BST VCC C3 C4 D1 V OUT RON/SD VIN C1 RTN SGND R ON R3 Load Distributed capacitance around the PC board Some designers will put several capacitors around the board at the loads powered by this circuit. This is not good since those capacitors suppress the ripple needed at VOUT for the circuit’s operation. If the multiple capacitors are distributed around the board, the board trace inductance and resistance helps a bit.

Other Items To Keep In Mind The flyback diode should be a Schottky, not an Ultra-fast! A 0.1 μF ceramic chip capacitor adjacent to the VIN pin is mandatory! PC board traces must be routed carefully! PC Board Guidelines: Connect C1 and C2 grounds directly to each other. Connect C1 and D1 (diode) grounds directly to each other. All the highlighted traces in the slide above should be on one side of the PC board – no via connections. Vias have inductance. Keep the loops physically small to minimize radiated EMI.

Thank you! Author's Original Notes: