PLUTO Electric Screwdriver (PLUSTorque) EDU2AE Controller Series Developed By: Jim Chase 09.24.12

Current Control PLUTO’s Current Control tools algorithm is based on three parameters: Current, Voltage, and Frequency. To set the torque target you dial in the Torque % and the RPM and calibrate to an external Transducer. Torque calibration is much like any clutch tool

Clutch Control PLUTO’s Clutch Control tools are new is 2012: highest torque clutch tools available. These tools run on the EDU2AE only They are good for applications that require a tool that is not sensitive to joint variations. See the Tool overview at the end of this presentation.

EDU2AE Controller EDU2AE: Single P-Set EDU2AE/HP: Torque Data Display EDU2AE/TOP: Eight P-Sets/Torque Data EDU2AE/TOP/TA: Eight P-Sets Torque Data Angle Data

Single Torque Profile EDU2AE

EDU2AE Control Parameters Driver Model Torque level – tool dependent Joint type (HARD or SOFT) selects RPM profile Break Time: Down shift speed from pre-torque to final toque when in the Hard Joint RPM profile Ramp Time: select from 0.2 to 3.0 Seconds Speed: RPM - tool dependent Minimum/Maximum Time. Auto Reverse Reverse Speed & Torque Language: English, Italian, German, Spanish (French and Portuguese on request).

Torque Data Display EDU2AE/HP

Additional EDU2AE/HP Control Parameters PV Torque: For thread cutting Rotations: Left or Right Change Password Password: On or Off Calibration: For torque value display Compensation: For torque value display Unit: In/lbs or Nm Torque: Min/Max Number of Screws OK/ESC: defects allowed? Sequencing Number of Cycles: jobs

Eight (8) P-sets with torque data EDU2AE/TOP

Additional EDU2AE/TOP Control Parameters Same as the EDU2AE/HP With eight (8) independent P-sets P-Set selection: Barcode Scanner Bit tray Switch Box

System list price approximately $5,000 - tool dependent Torque & Angle EDU2AE/TOP/TA System list price approximately $5,000 - tool dependent

Modes of Control Torque mode Torque Lever mode Input Torque mode Angle mode Angle Lever mode Input Angle mode

Torque mode Applications: Thread cutting into Plastic or Aluminum Soft joint: measure angle from beginning of compression Torque mode The torque threshold starts the angle measurement. Final torque must fall between the min & max angle values set.

Torque Lever mode Applications: Confirming correct length screw is used. Caution the operator not to pre-start the screw Torque Lever mode The tool lever pull starts the angle measurement. Final torque must fall between the min & max angle values set.

Torque Input mode Applications: Prox sensor on a torque arm Confirm depth before starting to measure angle Good for threaded application with little PV torque Torque Input mode An input starts the angle measurement. Final torque must fall between the min & max angle values set.

Angle mode The tool runs to a preset Angle from a torque threshold.

The tool runs to a preset Angle from the tool’s lever start. Angle Lever mode The tool runs to a preset Angle from the tool’s lever start.

The tool runs to a preset Angle from a input signal. Input Angle mode The tool runs to a preset Angle from a input signal.

Application: Thread cutting into Plastic Settings: T&A function: Torque Torque threshold: Min Test results: 20 rundown test shows 6% range with Kolver Same tests shows 7% range with Transducer Conclusion: Kolver T&A angle measurement is equal to Transducer in this application. The torque threshold starts the angle measurement. Final torque must fall between the min & max angle values set.

Muti Step strategies Pre-set each step as a program Set screw count to 1 for each program Sequence through the steps with a lever pull Example: Torque and then Angle Two programs 1) torque & 2 Angle Cycle through with a lever pull

Tools

Aluminum body, button start Current Control Tools Model Torque Nm SOFT Torque Nm HARD RPM Min RPM Max Output Housing PLUTO3D 0,3-2,0 0,3-3,0 370 1200 Hex 1/4" In Line PLUTO3P Pistol PLUTO6D 0,5-6,0 0,5-8,0 200 920 PLUTO6P PLUTO6P/U 0,5-,80 Pistol - Top PLUTO10D/N 2,0-8,0 1,5-10,0 110 600 PLUTO10P/N PLUTO10P/U/N Pistol - Top PLUTO15D/N 2,0-15,0 60 320 In line PLUTO15P/N PLUTO15P/U/N PLUTO20CA/SR 2,0-18,0 2,0-20,0 40 210 Sq. 3/8” Aluminum body, button start PLUTO35CA/SR 2,0-35,0 140 PLUTO Tools should not be used continuously above 80% of the specified torque range

Clutch Control Tools Model Torque range Nm Speed RPM Output Housing PLUTO3FR 0,5 - 3,2 800 - 1300 Hex 1/4" In-line PLUTO3FR/P Pistol PLUTO5FR 0,7 - 5,0 600 - 1000 In-Line PLUTO5FR/P PLUTO7FR 1,0 - 7,0 350 - 600 PLUTO7FR/P PLUTO Tools should not be used continuously above 80% of the specified torque range

Torque & Angle Tools Model Torque Nm SOFT Torque Nm HARD RPM min RPM max PLUTO6D/TA 0,5-6,0 0,5-8,0 200 920 PLUTO6P/TA PLUTO10D/TA 2,0-8,0 1,5-10,0 110 600 PLUTO10CA/TA PLUTO10P/TA PLUTO15D/TA 2,0-15,0 60 320 PLUTO15P/TA PLUTO15CA/TA PLUTO20CA/SR/TA 2,0-18,0 2,0-20,0 40 210 PLUTO35CA/SR/TA 2,0-35,0 --- 140 PLUTO Tools should not be used continuously above 80% of the specified torque range

PLUTO 15 & 20

PLUTO 35 Tools

EDU2AE/TOP & EDU2AE/TOP/TA IO & Data Collection

CN1 Connector IO Outputs Inputs Error Lever start Torque reached Start Angle count Stop Motor Reverse Start Motor

CN2 Connector IO Messages Inputs Missing piece Remote OK Remote Escape Key Remote Rest

CN3 Connector IO Outputs Green LED parallel Red LED parallel Yellow LED parallel Sequence complete Angle Error Program complete Tightening (motor running) Motor force Stop

CN4 Connector IO Outputs Program (1) in use Program (2) in use

CN5 Connector IO Outputs Stop motor enabled Program 1 to 8 in use 12 +24VPLC +24VPLC 13 +5VDC +5VDC Inputs Remote OK, escape, reset error. Remote program and sequence reset. Program select

CN6 Connector IO For Barcode Scanner Program selection

CN7 & USB CN7 for Printer USB to PC using hyper terminal Optional Ethernet connection - North America only

Data Barcode/Result/Program/Model/Torque%/Speed/Joint/# of screws/Sequence stage/Torque/Angle Notice = in case of cycle end, it prints “Cycle end”, in case of sequence end, it prints “Seq. end” or it

Questions