Partner for progress Kiwa Nederland B.V. Automotive department Paul Dijkhof Informal document GRSG-103-14 (103rd GRSG, 2-5 October 2012 Agenda item 7)

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Presentation transcript:

Partner for progress Kiwa Nederland B.V. Automotive department Paul Dijkhof Informal document GRSG (103rd GRSG, 2-5 October 2012 Agenda item 7)

2 Contents of this presentation Reason to start LNG task force LNG TF approach / goal Overview standards and regulations at the start Inconsistencies of regulations LNG or CNG LNG components New tests

Reason to start LNG task force 2008 request for consultancy on LNG truck from the private sector Dutch LNG truck finished and approved by the RDW. More demand from the market Heavy Duty Dual-Fuel Task Force (HDDF TF) work begins June 2010 to amend Heavy Duty Vehicle Regulation (UNECE) R.49. LNG operating systems included but no vehicle regulations exist. 3

LNG TF approach / goal Inventory of the current regulations Identify Inconsistencies between regulations Modify R110 or create a new regulation for LNG Be ready in time (before 2013) Involved a wide range of key industry stakeholders and experts to achieve consensus Engine suppliers LNG specialists Regulatory experts NGV Global & NGVAE 4

Overview standards at the start ISO/TC22/SC25 “Road vehicles using gaseous fuel” - WG4: “LNG components on board” WD “Connector for refuelling LNG vehicles” WD “LNG on board components: General requirements” WD  24 “LNG on board components: Components“ (excluding components downstream vaporizer) - WG3: “CNG components on board” (downstream vaporizer) ISO – ISO series (in revision) 5

Overview standards at the start ISO/PC252 “CNG and LNG Filling Stations” WG1: “CNG Filling Stations” WD “CNG Stations for fuelling vehicles” WG2: “LNG and C-LNG Filling Stations” WD “LNG Stations for fuelling vehicles” 6

Overview standards at the start ISO/TC220 “Cryogenic vessels” CD “Liquefied Natural Gas (LNG) - Transportable tanks for use on board vehicles” [ISO 13984, ISO , ISO 21011, ISO , ISO 13985] Miscellaneous documentation ISO/TC22/SC25 N°329 “Standardization LNG System & Components” 7

Inconsistencies between standards and standards and between standards and regulations. Bonfire Tests ECE R110 / R67 At 590 °C until full release / burst PRD (temp) vs. PRV (press) CGA C-14 At 649 °C; partial release within 10 min & complete release within 20 min SAE J2343 At 538 °C below RVP for 20 min ISO At 590 °C hold-time > 5 min 8

What components do we need to add for LNG, and what do we call CNG? 9

LNG components LNG tank R110 CNG as basis ISO12991(Liquefied natural gas (LNG) — Transportable tanks for use on board vehicles EN1251 (Transportable vacuum insulated vessels of not more than 1000 litres volume) NFPA (Liquefied Natural Gas (LNG) Vehicular Fuel Systems Code) (hold time 120 hour) LNG pump New systems / ideas need to be included where possible LNG receptacle Basic safety properties No definition about design (this is up to ISO12617(Road vehicles — Liquefied natural gas (LNG) fuelling connector 3.1 MPa connector)) 10

Components included in the new annexes: ECU for CNG/LNG applications LNG heat exchanger vaporizer LNG pressure control regulator LNG pressure / temperature sensor Natural gas detector Automatic valve, check valve, pressure relief valve, excess flow valve, manual valve and non-return valve for LNG applications 11

New tests required for new LNG components LNG - low temperature test (below -40°C) Compatibility with heat exchange fluids of non metallic parts 12

Coming soon……….. 13

14 Important sites: expertcentres.com/expertcentres/eup/yourproducts/a utomotive-products-components.aspx expertcentres.com/expertcentres/eup/yourproducts/a utomotive-products-components.aspx

15 Thanks for your attention If you do have any questions please let me know