Sandia is a multi-program laboratory operated by Sandia Corporation, a Lockheed Martin Company, for the United States Department of Energy’s National Nuclear.

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Presentation transcript:

Sandia is a multi-program laboratory operated by Sandia Corporation, a Lockheed Martin Company, for the United States Department of Energy’s National Nuclear Security Administration under contract DE-AC04-94AL85000.

‣ Low pressure membranes Ultrafiltration Microfiltration ‣ High pressure membranes Nanofiltration Reverse osmosis ‣ Membrane fouling Mineral scaling Biofilm formation 3

4

5 Source: Wastewater Engineering, Metcalf and Eddy- medium strength WW Pressurized in housing Submerged in cassette

6 Spiral Wound Membrane has Multiple Flat Sheet “leafs”

7 Cross-flow membrane operation Spiral wound membrane module Hollow fiber membrane module Dead-end membrane operation feed permeate Typical membrane module construction :

8 Treated Water Photos courtesy of the American Membrane Technology Association Low Pressure Membranes can be Backflushed - Mean pore size ~ size rating of filter ( micron) Low Pressure: Porous Membranes Microfiltration, Ultrafiltration

9 Two flow regimes in hollow fibre MF: inside-out: ◦ water flows through a concentric channel or lumen ◦ allows good control over module hydrodynamics outside-in: ◦ more difficult to control flow channeling and/or dead-end zones ◦ more difficult to flush the particles from the module when backwashing ◦ usually lower head loss through the module

10 Polymer Washing bath Coagulation bath Windup spool H2OH2O Spinneret

11 Lumen Permeate Feed Skin

12 Ultrafiltration- inside out

13 Source : European Conference on Desalination and the Environment: Water Shortage Lemesos (Limassol), Cyprus, May 28-31, 2001 Ultrafiltration- outside in

14 Ultrafiltration- inside out

15 Ultrafiltration : inside-out and outside-in ‣ Typical operating pressures Pressurized systems: 20 to 30 psi Submerged systems: 10 to 12 psi ‣ If run at the same flux and backwash interval. pressurized system operated up to 22 psi Submerged system operated up to 12 psi Pressurized and submerged systems performance nearly identical if operating at a sound flux. Results in similar cleaning intervals Test has been repeated many times

16 ‣ Test effectiveness of Pall Aria system for pretreating Mediterranean seawater prior to reverse osmosis ‣ Long-term pilot testing at three locations ‣ Compare outcomes with no pretreatment pretreatment using coagulation with ferric chloride (FeCl 3 ) enhanced flux maintenance (EFM) protocol with or without pretreatment MF and UF- inside out

17 Source: Perry’s Chemical Engineers Handbook

18 Source : DOW Water Solutions -

19 Active ‘skin’ More porous flux 300 microns These membranes are not composites, but are cast with a skin and a more porous region. Often made by polymer phase inversion.

20 Thin ( nm) polyamide membrane Porous support (polysulfone uf membrane) Woven mechanical support Surface morphology Thin, dense polymer coating on porous support (composites)

21 Tampa Bay Water - 25 mgd saline feed pre- treatment high pressure pump post- treatment fresh water concentrate disposal membrane energy use (pump) ~ 10 – 50 kJ kg -1 concentration dependent energy recovery essential for seawater RO membranes susceptible to fouling; pre-treatment required polyamide membranes degraded by Cl 2 dense polyamide membrane porous polymer mechanical support Thin film composite membrane polyamide Membrane Processes: Reverse Osmosis

22 Amine Rinse Oven Trimesyl Chloride soln. Amine soln. drip Dry PA membrane

23

24

25 Manufacturers: Dow-Koch- Toray-Hydranautics

26 distance Permeate flux Concentration Osmotic pressure HP water in Concentrate out Permeate out fouling occurs here scaling occurs here Fouling is Location Dependent

27 Source: UCLA Source: Montana State University

28 A. J. Karabelas MEDRC Research Report 98-BS-034 SEM micrographs of calcite precipitates 5 mg/L of a phosphonate inhibitorNo inhibitor Phosphonate (HEDP) Polyanion polymers Dendrimers

29 ‣ Caustic Soda NaOH Ca +2 + HCO NaOH  CaCO 3 ↓ + Na + + H 2 O ‣ Lime Ca(OH) 2 Ca HCO Ca(OH) 2  2 CaCO 3 ↓ + H 2 O ‣ Soda Na 2 CO 3 Ca +2 + HCO Na 2 CO 3  CaCO 3 ↓ + HCO Na +

30 ‣ Remove cations (Ca, Mg, Fe, Ba) ‣ Reduce nucleating sites for silica, while passing SiO 2 ‣ Structure and charge of the components in solution affect NF Ca, Mg, SO 4 Na, Cl NF softening Enhanced RO H2OH2O

31 1.Inorganic/organic colloidal and suspended particles 2.Inorganic scaling (CaCO 3, CaSO 4, SiO 2 ) 3.Biofouling

Attachment and adhesion dependent on shear forces at membrane surface: Shear forces and membrane module construction: membrane organic adsorption bacteria attachment and biofilm growth cross flow FcFc permeate FpFp Flux ratio: R = F c /F p High R: high shear force, low normal force suppressed bacteria attachment; low product recovery Low R: low shear force, high normal force high bacteria attachment, biofilm growth; high product recovery membrane spacer what is shear force at membrane surface? how does spacer design affect flow, shear forces? what is optimum spacer design? Needs: modeling of fluid flow, shear forces surfaces resistant to organic adsorption sensors for organic and bio content measurement of fouling potential biofilm prevention/remediation Courtesy: Tom Mayer Sandia National laboratories 32

‣ Reverse osmosis membranes suffer from fouling by biofilms ‣ Disinfection with oxidizing agents can destroy the TFC polyamide membranes ‣ New Research is aimed at making a chlorine tolerant RO membrane 33

34 dense polyamide membrane porous polymer mechanical support Thin film composite membrane Journal of Membrane Science, Volume 300, Issues 1-2, 15 August 2007, Pages Membrane degradation proceeds by chlorination of the amide followed by ring chlorination

35 Angew. Chem. 2008, 120, 6108 –6113 A new polymer formulation holds promise as a chlorine tolerant RO membrane

36 Membrane form PolymerMembrane pore (Å) Separation mechanism Back flushable Chlorine tolerant Use MFHollow fiberPES/PVDF/ PP MW sizeyes Turbidity- pathogens UFHollow fiberPES/PVDF/ PP MW sizeyes NOM- pathogens- colloids NFSpiral woundTFC-PA10-60MW surface charge no Softening-NOM removal- desalination ROSpiral woundTFC-PA1-10MW surface charge no Desalination PES-Polyether sulfone, PVDF-Polyvinylidene Fluoride, PP- Polypropylene, TFC-PA – Thin film composite with polyamide skin. (Some older RO membranes are composed of cellulose triacetate)

37