Non-contact measurement of large format detectors and thermal blanket material surrounding the flight instruments of JWST Edwin Olaya 1, Agossa Segla 1,

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Non-contact measurement of large format detectors and thermal blanket material surrounding the flight instruments of JWST Edwin Olaya 1, Agossa Segla 1, Viviana Vladutescu 1 Phillip Coulter 2, Theo Hadjimichael 2, Raymond Ohl 2 1 Department of Electrical and Telecommunications Engineering Technology, NYCCT/CUNY 2 NASA Goddard Space Flight Center, Instrument System and Technology Division, Optics (GSFC 5510) Hubble successor, the James Webb Space Telescope (JWST) is an infrared- optimized space telescope to be launched in The goal of JWST is to see first galaxies that formed in the early Universe, connecting the Big Bang to our own Milky Way Galaxy. In the first project, our goal is to Calibrate a CCD Detector array’s alignment such that each pixel is mapped into the coordinate system used by JWST at ambient. This procedure is to ensure proper alignment of the optical telescope with the space instrument sensor. This is done by verifying the relative positions of the PAR (Pupil Alignment Reference) at the entrance pupil with respect to the exit pupil. The instruments used in this non contact measurement procedure are the Laser Unequal Path Interferometer and the laser radar. The second project is to find the differences of scanning an object with a smooth blanket, wrinkle blanket and without the blanket by using the Laser Radar and the software Spatial Analyzer. MIC-1 Laser Interferometer Laser Radar and PC Station with SA(Spatial Analyzer) SA and Image J Comparison Data collection with Maxim DL 4 Software Group 5Group 4 Group 1- center of CCD Group 3 Pixel Position in Image J Center point 1 Pixel 2 Pixel 5 Pixel 3 Pixel 4 Pixel Position on SA(Spatial Analyzer) TB1 TB4 TB2 TB3 (476.41A, ) ( , ) ( , ) ( , ) ( , ) Group 2 VDA-2 Aluminized (Thermal blanket) CCD Camera System ALTA U16M with the tooling balls Fringes from MIC-1 Interferometer For project 1 we compared the data from two different sources, one is the SA and the other one is Image J. You can see the good agreement between the two software packages. We compare both measurements and obtained a maximum difference between retrievals of mm and the minimum of mm. The tie points (positions of TBs in SA) for the TB’s on the plane of the CCD and the ones on the frame of the CCD, we were able to fit all the pixels in the same coordinate system and determine the distance between each TB and each pixel. Laser Radar SA software CCD MIC-1 Laser Interferometer TBs on the Fame of the CCD MIC-1 laser Screen TBs and CCD Maxim DL 4 software SA software Non-contact measurement is an innovation that include 3D Scanning, 3D laser scanning software, 3D inspection, photogrammetric, surface modeling and digitizing. This technology was initially available only to the government. In the last few years this technology has become available to general commercial institutions. One of the devices use for both projects is called Laser Radar. It is an optical measurement system that provides fully automated, non-contact measurement without any offset. The laser radar use TBs (tooling balls) as a reference points. Laser Radar is able to measure 500 points for second and able to measure extremely hot or cold surface. For both projects we used the laser radar with the Software SA (Spatial Analyzer). Without blanket With smooth blanket With wrinkled blanket Scanning TypeVision ScanMetrology Scan Diameter (mm) Scan Points Points used Figure 2. SA scan (Metrology Scan) Figure 1. Cylinder 6 Inch Diameter Figure 3 Cylinder obtained after used geometry by fitting in SA. Data of the Cylinder obtained by SA. Figure 5. Cylinder 6 Inch with the VDA-2 blanket These preliminary analysis yield 1mm error in the measured radius of the unwrapped scanned object in comparison with the measurements of the same object wrapped in smooth and wrinkled blanket, however the 1mm is much smaller than the 12 mm clearance for blanket.